Target Audience:
        
        
            Do-it-yourself enthusiasts and experienced mechanics
        
     
    
    
        
            Illustration Quality:
        
        
            Hundreds of photos and illustrations, including enlarged insets for detailed part examination.
        
     
    
        
            Instruction Format:
        
        
            Numbered instructions, detailed substeps, notes, cautions, and warnings.
        
     
    
        
            Navigation:
        
        
            Numbered table of contents for quick information retrieval.
        
     
    
    
        
            Value Proposition:
        
        
            Provides extensive repair knowledge, saving significant costs compared to professional service or dealer repairs.
        
     
 
    
    
    
        
            Model Years Covered:
        
        
            1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
        
     
    
        
            Styles Covered:
        
        
            All styles
        
     
    
    
    
    
        
            Type:
        
        
            Workshop Repair Manual
        
     
    
        
            Content Source:
        
        
            Factory Service Manual (FSM) derived
        
     
    
    
    
    
    
        
            Delivery Method:
        
        
            Instant Digital Download
        
     
 
    
    
    
        
            Engine:
        
        
            Complete engine overhaul, diagnosis, and repair
        
     
    
        
            Transmission:
        
        
            Gearbox inspection, maintenance, and repair
        
     
    
        
            Fuel System:
        
        
            Carburetor tuning, fuel pump, and fuel lines
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, ignition system, charging system, starting system, lighting, and troubleshooting
        
     
    
        
            Chassis And Suspension:
        
        
            Front forks, rear shock absorbers, swingarm, and steering system
        
     
    
        
            Brakes:
        
        
            Front and rear brake system maintenance and repair
        
     
    
        
            Cooling System:
        
        
            Air-cooled engine specific details
        
     
    
        
            Exhaust System:
        
        
            Exhaust pipe and muffler maintenance
        
     
    
        
            Carburetor:
        
        
            Detailed disassembly, cleaning, adjustment, and synchronisation procedures for the Mikuni carburetors.
        
     
    
        
            Ignition System:
        
        
            CDI ignition system testing, component identification, and troubleshooting.
        
     
    
        
            Charging System:
        
        
            Stator, regulator/rectifier testing and replacement procedures.
        
     
    
    
        
            Maintenance:
        
        
            Routine service, lubrication, and inspections
        
     
    
        
            Troubleshooting:
        
        
            Comprehensive diagnostic procedures for common and uncommon issues
        
     
    
        
            Repair:
        
        
            Step-by-step repair instructions for all major components
        
     
    
        
            Disassembly And Assembly:
        
        
            Complete disassembly and reassembly guidance
        
     
    
        
            Electrical Diagnosis:
        
        
            Detailed troubleshooting for electrical faults
        
     
    
        
            Engine Tuning:
        
        
            Carburetor jetting recommendations, idle speed adjustments, and mixture settings.
        
     
    
        
            Electrical Diagrams:
        
        
            Comprehensive, high-quality wiring diagrams for easy tracing of electrical circuits.
        
     
    
        
            Wheel And Tire:
        
        
            Wheel bearing inspection, tire replacement, and balancing procedures.
        
     
    
        
            Frame And Bodywork:
        
        
            Minor body panel removal and installation, frame inspection points.
        
     
    
    
        
            Depth:
        
        
            Covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
        
     
    
        
            Diagnostic Tools:
        
        
            Information on required tools and diagnostic techniques for accurate fault finding.
        
     
 
    
    
    
        
            Engine Type:
        
        
            V-Twin, Air-cooled, 4-stroke, SOHC
        
     
    
        
            Displacement:
        
        
            1061 cc (64.7 cubic inches)
        
     
    
        
            Bore X Stroke:
        
        
            95.0 mm x 75.0 mm (3.74 in x 2.95 in)
        
     
    
    
        
            Valve Train:
        
        
            SOHC, 2 valves per cylinder
        
     
    
    
        
            Horsepower:
        
        
            Approximately 62 hp @ 6,500 rpm (Varies by model year and market)
        
     
    
        
            Torque:
        
        
            Approximately 8.4 kg-m (60.7 lb-ft) @ 3,500 rpm (Varies by model year and market)
        
     
    
    
        
            Carburetion:
        
        
            Dual Mikuni BS32 carburetors (or equivalent, check specific model year)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline
        
     
    
        
            Fuel Delivery:
        
        
            Vacuum-operated fuel tap with gravity feed
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually)
        
     
    
        
            Spark Plug Replacement:
        
        
            Refer to manual for specific intervals (e.g., 7,000-10,000 miles)
        
     
    
        
            Valve Clearance Check:
        
        
            Refer to manual for specific intervals (e.g., 7,500-15,000 miles)
        
     
    
    
        
            Engine Oil Type:
        
        
            Yamalube 20W-40 or equivalent API SG or higher (check manual for exact specification)
        
     
    
        
            Engine Oil Capacity:
        
        
            Approx. 3.2 liters (3.4 US qt) with filter change (check manual)
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 3 or DOT 4 (check manual)
        
     
    
        
            Final Drive Oil Type:
        
        
            Yamaha Hypoid Gear Oil SAE 80W-90 or equivalent (check manual)
        
     
    
        
            Coolant Type:
        
        
            N/A (Air-cooled)
        
     
    
    
        
            Common Wear Items:
        
        
            Carburetor diaphragm cracking, clutch wear, potential for starter clutch wear.
        
     
    
        
            Electrical Gremlins:
        
        
            Aging wiring insulation and connector issues can lead to intermittent electrical problems.