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Yamaha XV750 XV750SE Special 1981 1982 1983 Service Manual

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This workshop service manual provides comprehensive guidance for the XV750SE Special, also known as the Virago 750, produced between 1981 and 1983. This model, part of the first generation of...
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Type: Motorcycle
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Sku: 66405
Yamaha XV750 XV750SE Special 1981 1982 1983 Service ManualYamaha XV750 XV750SE Special 1981 1982 1983 Service ManualYamaha XV750 XV750SE Special 1981 1982 1983 Service ManualYamaha XV750 XV750SE Special 1981 1982 1983 Service Manual
This workshop service manual provides comprehensive guidance for the XV750SE Special, also known as the Virago 750, produced between 1981 and 1983. This model, part of the first generation of XV series, exemplifies early 1980s Japanese V-twin cruiser design, blending American-inspired styling with renowned Japanese engineering reliability. Featuring an air-cooled V-twin engine and shaft drive, the XV750SE Special was a significant contender in its market segment, competing with models like the Honda Shadow 750 and Kawasaki Vulcan 750. Its robust construction and distinctive aesthetic contributed to the Virago line's enduring popularity. This 358-page English-language manual is intended for mechanics and experienced technicians, offering in-depth coverage of all major systems. It details maintenance procedures, troubleshooting diagnostics, and step-by-step repair instructions for the engine, transmission, chassis, brakes, and electrical systems. Specific sections cover carburetor tuning, suspension servicing, and bodywork, along with critical torque specifications and adjustment procedures. By providing detailed technical information and rebuild procedures, this manual serves as an essential resource for maintaining and restoring the XV750SE Special to optimal operational condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV750SE Special
Model Nickname:
Virago 750
Model Variant:
XV750SE
Generation
Generation Designation:
First Generation (XV Series)
Codes
Chassis Code:
4X7
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle
Era:
Early 1980s Japanese V-twin cruiser
Competitive Analysis
Competitors:
Honda Shadow 750, Kawasaki Vulcan 750, Suzuki Intruder 700/750
Key Features
Engine Configuration:
V-twin, air-cooled
Drivetrain:
Shaft drive
Design Philosophy:
American-inspired cruiser styling with Japanese engineering reliability.
📋 Manual Details
Coverage Areas
Applicable Years:
1981, 1982, 1983
Page Count
Total Pages:
358
Manual Type
Type:
Workshop Service Manual
Purpose:
Primary use by mechanics and experienced technicians for repair and maintenance.
Language
Language:
English
Format
Digital Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, troubleshooting, ignition system, carburetor tuning, cooling system.
Transmission:
Gearbox inspection, clutch service, shift mechanism, lubrication.
Chassis:
Frame inspection, suspension (front fork, rear shock absorber), steering system, wheels, bearings.
Brakes:
Front and rear brake system servicing, hydraulic components, pad/shoe replacement.
Electrical:
Wiring diagrams, lighting system, ignition, charging system (alternator, regulator/rectifier), starter motor, battery.
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor servicing (Mikuni BDST34).
Exhaust System:
Exhaust pipes and mufflers.
Bodywork:
Body panels, fenders, seat, fuel tank removal and installation.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, spark plug checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems.
Repair:
Detailed step-by-step repair instructions for major and minor components.
Disassembly Reassembly:
Comprehensive guide for component removal and reinstallation.
Torque Specifications:
Precise torque values for all critical fasteners.
Adjustments:
Carburetor synchronization, valve clearance adjustment, brake lever adjustment.
Technical Depth
Depth Level:
Comprehensive and in-depth, suitable for professional mechanical work.
Diagnostic Coverage:
Advanced diagnostics, electrical circuit tracing, component testing.
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Readability:
High resolution scans ensuring clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Likely text-searchable PDF (depending on original scan quality).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, V-twin
Displacement:
748 cc (45.6 cu. in.)
Bore X Stroke:
83.0 mm x 69.2 mm (3.27 in x 2.72 in)
Compression Ratio:
8.4:1
Valve Actuation:
SOHC, 2 valves per cylinder
Firing Order:
270-degree crankpin spacing (typical for this era V-twin)
Performance
Horsepower:
Approx. 60 HP @ 6500 RPM (estimated, actual may vary)
Torque:
Approx. 58 lb-ft @ 4500 RPM (estimated, actual may vary)
Fuel System
Carburetor Type:
Dual Mikuni BDST34
Fuel Capacity:
14 L (3.7 US gal)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Capacity:
3.0 L (3.2 US qt) with filter change
Oil Type:
API SE, SF, SG, or SH, SAE 10W-40 or 20W-40 motorcycle oil recommended by Yamaha.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Shaft Drive
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual for optimal performance tuning.
Transmission Oil:
Refer to manual for specific type and capacity, typically SAE 80 or 90 hypoid gear oil.
📐 Dimensions
Exterior
Length:
Approx. 2235 mm (88.0 in)
Width:
Approx. 840 mm (33.1 in)
Height:
Approx. 1180 mm (46.5 in)
Weights
Dry Weight:
Approx. 204 kg (450 lbs)
Wet Weight:
Approx. 223 kg (492 lbs) (with all fluids)
Wheelbase
Wheelbase:
Approx. 1540 mm (60.6 in)
Ground Clearance
Ground Clearance:
Approx. 135 mm (5.3 in)
🛡️ Safety Features
Ratings
Safety Features:
N/A (Motorcycle safety ratings vary; focus is on mechanical integrity and rider control).
Active Features
Braking System:
Dual Front Disc Brakes, Rear Drum Brake (or Disc depending on specific sub-model/region).
Suspension:
Telescopic front fork, Monocross rear suspension (single shock).
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic motorcycle, no electronic infotainment).
Driver Assistance
Rider Assistance:
N/A (No electronic rider assistance systems).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
Instrumentation
Dashboard:
Analog speedometer, tachometer, indicator lights (turn signals, neutral, oil pressure, high beam).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 4,000 km (2,500 miles) or annually, whichever comes first.
Filter Replacement Interval:
Replace oil filter with every oil change.
Valve Clearance Interval:
Check and adjust every 8,000 km (5,000 miles).
Spark Plug Interval:
Inspect every 4,000 km (2,500 miles), replace as needed.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or 20W-40 motorcycle oil (API SE/SF/SG/SH)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Carburetor diaphragms, aging electrical connectors, brake system components, suspension seals.
Performance Degradation:
Potential for carburetors to become gummed up if not run regularly; ignition system components can degrade over time.
Specific Procedures
Carb Sync:
Crucial for smooth running, requires proper tools and vacuum gauges as detailed in the manual.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha's rich history in motorcycle manufacturing, known for innovation and performance since the 1950s.
Model Evolution
Virago Lineage:
Part of the iconic Yamaha Virago line, known for its V-twin engines and cruiser styling. The XV750 was a significant model in establishing the Virago's popularity.
Production
Production Period:
1981-1983 for the XV750SE Special; Virago line continued with various displacements and updates.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Yamaha Virago line was critically acclaimed for its styling and performance, contributing to the rise of Japanese cruisers in the global market.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, characteristic of Yamaha engineering.
Certifications
Manual Certification:
Official Yamaha factory service manual documentation standards.
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