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Yamaha XV920 XV920R Virago 1981 1982 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV920 Virago Model Variant: XV920R Virago Year: 1981, 1982 Codes Engine Code: Not specified in provided information, likely 4X7 Chassis Code: XV920 👋...
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Type: Motorcycle
Vendor:
Sku: 389636
Yamaha XV920 XV920R Virago 1981 1982 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV920 Virago
Model Variant:
XV920R Virago
Year:
1981, 1982
Codes
Engine Code:
Not specified in provided information, likely 4X7
Chassis Code:
XV920
👋 Introduction
Market Position
Market Position:
The Yamaha XV920 Virago was a cruiser-style motorcycle that entered a burgeoning market segment. It aimed to offer a V-twin experience with Yamaha's reliability and engineering, competing with models from Harley-Davidson and Japanese manufacturers exploring this style.
Competitive Analysis
Competitive Analysis:
Competed directly with models like the Honda Shadow series and Suzuki GS series cruisers. The Virago lineup, particularly the 750 and 920, helped define the metric cruiser segment for Yamaha.
Key Features
Key Features:
Shaft drive, V-twin engine, cruiser styling, focus on torque and rider comfort.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive repair and maintenance for Yamaha XV920/XV920R Virago 1981-1982 models.
Page Count
Page Count:
358
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, transmission, clutch, final drive, braking system, suspension (front and rear), steering system, electrical system (lighting, starting, charging, ignition, indicators, instruments), chassis, bodywork, troubleshooting, specifications.
Procedures Included
Procedures Included:
Removal, installation, disassembly, assembly, inspection, adjustment, maintenance, lubrication, troubleshooting, repair, diagnostic procedures, safety precautions, special tool usage.
Technical Depth
Technical Depth:
Detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams for all repair interventions. Includes special notes, important points, service data, precautions, wear limits, and torque specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, high resolution for clear reproduction.
Binding Type
Binding Type:
Digital (Instant Download PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin
Displacement:
920cc
Bore X Stroke:
85.0 mm x 82.0 mm (typical for this era V-twin)
Compression Ratio:
8.5:1 (typical)
Valve Configuration:
2 valves per cylinder, SOHC
Performance
Horsepower:
Approx. 55-60 HP (at rear wheel, estimated)
Torque:
Approx. 55-60 lb-ft (at rear wheel, estimated)
Fuel System
Carburetor Type:
Dual Mikuni VM34SS (likely)
Fuel Delivery:
Carbureted
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Length:
Approx. 2270 mm (90.0 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1175 mm (46.3 in)
Weights
Dry Weight:
Approx. 208 kg (459 lbs)
Wet Weight:
Approx. 226 kg (498 lbs)
Fuel Capacity:
Approx. 12.0 L (3.2 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is evaluated differently than automobiles; emphasis on rider skill and vehicle maintenance.)
Active Features
Active Features:
Disc brakes (front and rear), effective suspension system.
Passive Features
Passive Features:
Sturdy frame construction.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals; typically every 3,000-5,000 miles or annually.
Spark Plug Replacement:
Refer to manual for intervals, often around 6,000-10,000 miles.
Valve Adjustment:
Refer to manual; critical for performance and longevity, typically every 10,000-15,000 miles.
Fluid Specifications
Engine Oil Type:
Yamaha recommends SAE 10W-40 or 20W-40 API SG or higher, JASO MA certified motorcycle oil. Always verify with manual.
Engine Oil Capacity:
Approx. 2.7 L (2.9 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Final Drive Oil Type:
Yamaha recommends SAE 80W API GL-4 hypoid gear oil.
Known Issues
Known Issues:
Carburetor tuning can be sensitive, especially after sitting. Seal leaks (e.g., rear main seal, transmission seals) can occur with age. Ignition system components can degrade over time. Drive shaft splines require periodic greasing. Carburetor diaphragm wear.
Carburetor Cleaning:
Frequent cleaning and rebuilding may be necessary due to fuel deposits and aging diaphragms.
Electrical Connections:
Corrosion on connectors can lead to intermittent electrical faults.
Technical Specifications
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in) (Typical, confirm with manual)
Idle Speed:
1000 +/- 100 RPM (typical, confirm with manual)
Valve Clearance Intake:
0.05 - 0.10 mm (0.002 - 0.004 in) (Cold, typical, confirm with manual)
Valve Clearance Exhaust:
0.08 - 0.13 mm (0.003 - 0.005 in) (Cold, typical, confirm with manual)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for producing high-quality motorcycles across various genres, from sportbikes to cruisers, known for their engineering prowess and performance.
Model Evolution
Model Evolution:
The XV920 Virago was part of Yamaha's initial foray into the cruiser market. It paved the way for subsequent Virago models (like the XV700, XV1000, XV1100) and the evolution of Yamaha's cruiser technology and styling.
Production
Production Years:
1981-1983 (XV920), with successor models continuing for many years.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1981-1982 XV920 are not widely documented, the Virago line was generally well-received for bringing a comfortable and stylish V-twin cruiser to the market at a competitive price point.
Ratings
Ratings:
Contemporary reviews often highlighted its smooth power delivery and comfortable ride, though some noted the handling was more touring-oriented than sporty.
📄 Manual Usefulness
Diagnostic Capability
Diagnostic Capability:
Excellent, with dedicated troubleshooting sections covering common problems and their resolutions.
Repair Completeness
Repair Completeness:
Provides complete procedures for engine, drivetrain, suspension, brakes, and electrical systems, allowing for full overhauls.
Customization Support
Customization Support:
While primarily focused on repair, understanding component functions aids in informed customization.
Diy Suitability
Diy Suitability:
Highly suitable for DIY mechanics with mechanical aptitude, due to clear instructions and diagrams. Emphasis on using correct tools and safety practices.
Professional Reference
Professional Reference:
Valuable resource for professional mechanics needing quick access to specifications, torque values, and procedural details.
Historical Value
Historical Value:
Offers insight into early Japanese V-twin cruiser technology and design.
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