Yamaha YFS 200 BLASTER 1988-2006 Service Repair Workshop Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

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Type: Atv

Vendor:

Sku: 93217

Tags: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 ATV Blaster Models Powersports Yamaha YFS 200 BLASTER

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Description

The Yamaha YFS 200 Blaster is a celebrated sport All-Terrain Vehicle (ATV) renowned for its performance, agility, and enduring appeal to recreational riders. Produced from 1988 through 2006, this model established itself in a competitive market through its lightweight design, a torquey 195cc two-stroke engine, and responsive handling, making it a favorite for both spirited trail riding and entry-level racing. Yamaha's heritage in powersports, characterized by robust engineering and reliability, is evident in the Blaster's construction, which has consistently delivered an engaging and capable off-road experience. This comprehensive service repair workshop manual, written in English, provides detailed guidance for the maintenance, repair, and restoration of the Yamaha YFS 200 Blaster across its production years. It covers all essential systems, including the engine, transmission, chassis, fuel, brakes, and electrical components, offering step-by-step instructions, diagnostic procedures, and essential technical specifications. The manual is designed to empower owners, technicians, and DIY enthusiasts with the knowledge needed to keep their Blaster in optimal condition, ensuring its longevity and performance through proper care and servicing.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFS 200 Blaster

Model Years Covered:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Vehicle Type:

ATV (All-Terrain Vehicle)

Codes

Engine Code:

Likely 3AT (specific codes may vary by year/region)

👋 Introduction

Market Position

Positioning:

The Yamaha YFS 200 Blaster was a popular sport ATV known for its performance and affordability, appealing to recreational riders and entry-level racers.

Target Audience:

DIY enthusiasts, recreational riders, and mechanics seeking detailed repair and maintenance information.

Competitive Analysis

Competitors:

Competed with models from Honda (e.g., TRX250R/X), Suzuki (e.g., LT250R), and Kawasaki (e.g., KXT250 Tecate) during its production run.

Key Features

Features:

Lightweight design, torquey 2-stroke engine, agile handling, and a robust chassis contributed to its popularity.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and maintenance

Page Count

Estimated Page Count:

Variable, likely 200-500+ pages depending on specific edition and compression

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF, ZIP, RAR, EXE)

📖 Manual Coverage

Systems Covered

Engine:

Engine assembly, disassembly, tuning, lubrication, cooling system

Transmission:

Clutch, gearbox operation, maintenance, lubrication

Chassis:

Frame, suspension (front and rear), steering system, wheels, tires

Electrical:

Ignition system, lighting, battery, wiring diagrams, charging system

Fuel System:

Carburetor, fuel tank, fuel lines, fuel filter

Brakes:

Brake system diagnosis, repair, fluid service, component replacement

Bodywork And Controls:

Handlebars, seating, body panels, locks, controls

General Information:

Includes general specifications, vehicle identification, safety precautions, and fundamental operating principles.

Locks:

Information on ignition switch, steering lock, and any other locking mechanisms.

Seats System:

Details on seat removal, installation, and any associated components.

Procedures Included

Maintenance:

Routine maintenance, pre-ride inspections, lubrication schedules, filter replacements

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component repair, rebuilds, and replacement

Diagnostics:

Detailed diagnostic flowcharts and procedures for all major systems

Restoration:

Provides guidance for restoring the ATV to its original specifications.

Rebuild:

Detailed procedures for rebuilding major components such as the engine, transmission, and suspension.

Preventative Maintenance:

Comprehensive preventative maintenance schedules and tasks to ensure longevity.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Illustrations:

Features zoomable illustrations, exploded views, and detailed component breakdowns.

Part Numbers:

Includes detailed part numbers for all aspects of the vehicle.

📊 Manual Specifications

File Format

File Types:

PDF, ZIP, RAR, EXE (may require unzipping software like WinZip or WinRAR)

Compatibility:

Compatible with Windows, Linux, and Mac operating systems (requires PDF reader, unzipping software).

File Size:

Can be very large, up to 5 GB, due to detailed illustrations and data.

Print Quality

Printability:

Printable with no restrictions

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper:

Not applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, reed valve, liquid-cooled (later models may have air-cooled variants)

Displacement:

195cc

Bore X Stroke:

66.0 mm x 57.0 mm (typical)

Compression Ratio:

Approximately 6.8:1 (may vary by year)

Carburetor:

Mikuni VM26SS (typical, may vary)

Performance

Horsepower:

Estimated 20-25 HP (varies by year and tuning)

Torque:

Estimated 18-20 lb-ft (varies by year)

Fuel System

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Fuel Mixture:

Pre-mix (gasoline and 2-stroke oil)

Oil Mixture Ratio:

Typically 50:1 (refer to manual for exact specification)

🔧 Transmission

Standard

Type:

6-speed manual with reverse

Clutch:

Wet multi-disc clutch

Features

Gear Ratios:

Detailed gear ratios are provided within the manual for each gear and reverse.

Final Drive:

O-ring sealed chain drive

Transmission Oil Type:

Yamaha Gear Oil 10W-30 or equivalent SAE 80 API GL-4 hypoid gear oil (refer to manual for exact specification)

Transmission Oil Capacity:

Approximately 0.7 Liters (refer to manual for exact specification)

📐 Dimensions

Exterior

Length:

Approx. 1750 mm (may vary slightly by year)

Width:

Approx. 1100 mm (may vary slightly by year)

Height:

Approx. 1000 mm (may vary slightly by year)

Weights

Dry Weight:

Approx. 147 kg (may vary slightly by year)

Curb Weight:

Approx. 157 kg (with all fluids)

Fuel Capacity:

9.0 Liters (including reserve, may vary)

Oil Capacity:

0.6 Liters (for separate oil tank, may vary)

🛡️ Safety Features

Ratings

Atv Classification:

Sport ATV, designed for experienced riders.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Suspension Travel:

Independent front suspension and swingarm rear suspension provide significant travel for rough terrain.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, warning lights). No advanced infotainment features.

Driver Assistance

Features:

No electronic driver assistance systems. Focus on rider skill and control.

🔧 Maintenance

Service Intervals

Oil Change Engine:

Check oil level frequently; refer to manual for specific replacement intervals for pre-mix or separate oil injection systems.

Air Filter Cleaning:

Clean and service air filter regularly, especially in dusty conditions (e.g., every 5-10 operating hours).

Spark Plug Replacement:

Recommended replacement every 1,000-2,000 km or as needed based on inspection.

Chain Lubrication:

Lubricate drive chain every 500 km or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

High-quality 2-stroke oil specifically designed for air or liquid-cooled engines (use in pre-mix or injection system as applicable).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Cooling System Fluid:

If liquid-cooled: Mixture of antifreeze and distilled water (refer to manual for specific ratio and type).

Known Issues

Common Problems:

Potential for wear on suspension components, carburetor tuning sensitivity, reed valve wear, and cooling system maintenance (if liquid-cooled).

Tune Up Recommendations:

Regular carburetor cleaning and adjustment, ignition system checks, and exhaust port cleaning are beneficial for optimal performance.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for producing high-performance motorcycles and powersports vehicles, known for their engineering and reliability.

Model Evolution

Evolution:

The YFS 200 Blaster was a significant model in Yamaha's ATV lineup, evolving over its production run with minor updates to styling, suspension, and some engine components. It set a benchmark for its class.

Key Changes:

While core design remained consistent, minor improvements in suspension, braking, and aesthetics were introduced across model years.

Production

Production Period:

1988-2006