Engine:
Complete engine overhaul, including disassembly, inspection, assembly, tuning, and troubleshooting of internal components (pistons, rings, valves, camshaft, crankshaft).
Transmission:
Detailed procedures for transmission inspection, maintenance, repair, and overhaul, including gear selection, shifting mechanisms, and lubrication.
Chassis:
Comprehensive coverage of the chassis structure, frame integrity, suspension components (front and rear), and associated hardware.
Lighting:
Troubleshooting, repair, and replacement of headlights, taillights, brake lights, and indicator lights, including wiring diagrams.
Steering:
Maintenance and repair of the steering system, including tie rods, steering knuckles, bearings, and adjustments.
Seats System:
Information on seat mounting, adjustment mechanisms, and potential repairs.
Clutch:
Detailed procedures for clutch inspection, adjustment, replacement of friction plates, and troubleshooting clutch engagement/disengagement issues.
Suspension:
Service and repair of front forks, rear shock absorbers, linkages, bushings, and spring adjustments.
Locks:
Information on ignition locks, storage compartment locks, and their maintenance or replacement.
Brakes:
Comprehensive brake system service, including hydraulic and mechanical components, drum brake adjustment, brake shoe replacement, and fluid bleeding.
Lubrication:
Specific lubrication points, recommended lubricants, and maintenance schedules for all moving parts.
Electrical:
Complete electrical system diagnosis and repair, including wiring diagrams, battery charging system, ignition system, starter motor, lighting circuits, and accessory connections.
Frame:
Information on frame inspection, potential repairs, and alignment checks.
Fuel System:
Carburetor overhaul, cleaning, adjustment, fuel tank maintenance, fuel lines, and fuel filter replacement.
Battery:
Battery testing, charging procedures, terminal maintenance, and replacement guidelines.
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, spark plug checks, chain adjustments, and brake system checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon mechanical and electrical problems.
Repair:
Step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components and systems.
Installation:
Guidance on the proper installation of replacement parts and accessories.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Charts:
Inclusion of diagnostic flowcharts for efficient troubleshooting.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Clearances:
Precise specifications for component clearances (e.g., valve clearances, piston ring gaps).
Engine Oil Change:
Refer to manual; typically every 1000-2000 km or annually.
Air Filter Cleaning:
Refer to manual; often recommended every few hundred hours or as needed based on operating conditions.
Spark Plug Check:
Refer to manual; typically every 1000-2000 km.
Chain Adjustment:
Refer to manual; check regularly, typically every 500 km.
Brake Adjustment:
Refer to manual; check and adjust as needed.
Engine Oil Viscosity:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-40, SAE 20W-50) and API service classification.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for specific type).
Carburetion:
Carburetors can become clogged with age and disuse, leading to poor running conditions. Rebuild kits are common.
Electrical Connections:
Corrosion and looseness in electrical connectors can cause intermittent problems.
Suspension Bushings:
Wear in suspension bushings can lead to play and reduced handling precision.
Transmission Clutch Wear:
Over time, the automatic transmission clutch components can wear, affecting performance.
