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Yamaha YXP700 2004-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YXP700 Year: 2004, 2005, 2006 Codes Vehicle Chassis Code: Likely YXP700 (internal Yamaha designation) 👋 Introduction Market Position Vehicle Segment: Utility Vehicle /...
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Yamaha YXP700 2004-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YXP700
Year:
2004, 2005, 2006
Codes
Vehicle Chassis Code:
Likely YXP700 (internal Yamaha designation)
👋 Introduction
Market Position
Vehicle Segment:
Utility Vehicle / Side-by-Side (SxS) / Recreational Off-Road Vehicle.
Competitive Analysis
Key Competitors Era:
Competes with other utility-focused off-road vehicles from manufacturers like Kawasaki (Mule), Arctic Cat (Prowler), and Polaris (Ranger) of similar vintage.
Key Features
Intended Use:
Designed for utility tasks, farm work, recreational trail riding, and light hauling.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and maintenance for the specified model years.
Page Count
Manual Page Count:
Hundreds of pages (specific count not provided, but implied to be extensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Manual Language:
English (Standard for factory manuals of this era)
Format
Manual Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, fuel delivery, ignition, exhaust, emissions.
Transmission Drivetrain Systems:
Transmission operation, disassembly, assembly, clutch, drive shafts, differential.
Chassis Suspension Systems:
Frame, suspension components (front and rear), steering system, wheel alignment.
Braking Systems:
Brake system components, hydraulic lines, calipers, rotors, parking brake, bleeding procedures.
Electrical Systems:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, ignition system.
Body Exterior:
Body panels, trim, seats, cargo area, fasteners.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, lubrication points, battery checks.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, common problems and solutions.
Component Repair Rebuild:
Detailed step-by-step instructions for engine, transmission, suspension, and other component overhauls.
Special Tool Requirements:
Identification of specialized tools needed for specific repair or diagnostic procedures.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including interpretation of fault codes (if applicable) and electrical testing.
Rebuild Specifications:
Torque specifications, clearance measurements, critical component tolerances for engine and transmission rebuilds.
Electrical Schematics:
Comprehensive and detailed electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Digital File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Recommendation:
Print and bind by section or as a complete volume for workshop use.
Paper Type
Recommended Paper Type:
Standard printing paper (e.g., 20-24 lb bond) is suitable for PDF printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, SOHC, 4-valve, Single-cylinder gasoline engine.
Engine Displacement:
676 cc ( Cubic Centimeters )
Bore X Stroke:
95.0 mm x 95.0 mm (approximate)
Compression Ratio:
9.1:1 (typical for this engine family)
Performance
Horsepower Rating:
Approximately 35-40 HP (Horsepower) at specified RPM (exact figure may vary slightly by model year).
Torque Rating:
Torque specifications will be detailed in the manual, optimized for low-end grunt.
Fuel System
Fuel Delivery System:
Mikuni Carburetor (likely a Mikuni BSR42 or similar, specific model detailed in manual).
Fuel Type:
Unleaded gasoline
Engine Management
Ignition System:
TCBI (Transistor Controlled Ignition) with electronic advance.
Lubrication
Oil Type Recommendation:
Yamalube 4 10W-40 or equivalent API SG or higher, JASO MA certified oil recommended. Specific viscosity may vary by temperature.
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission with torque converter.
Drive System:
2WD/4WD selectable with differential lock (likely electronic engagement).
Gear Selection:
Forward (Hi/Low range), Neutral, Reverse.
Features
Cooling System:
Liquid-cooled transmission oil cooler.
Final Drive:
Shaft drive (likely enclosed driveshafts).
📐 Dimensions
Exterior
Overall Length:
Approx. 110-115 inches (exact figure in manual)
Overall Width:
Approx. 50-55 inches (exact figure in manual)
Overall Height:
Approx. 70-75 inches (exact figure in manual)
Cargo
Cargo Bed Capacity:
Rated for hauling significant loads; specifications detailed in manual (e.g., pounds/kg).
Weights
Curb Weight:
Approx. 800-900 lbs (specifics in manual).
Towing Capacity:
Towing capacity specifications provided in manual.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable in the same way as passenger vehicles; focuses on structural integrity and operator protection.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, with a mechanical parking brake.
Engine Braking:
Automatic transmission provides engine braking effect.
Passive Features
Roll Over Protection:
Reinforced integrated ROPS (Roll Over Protection System) frame.
Seat Belts:
3-point seat belts for driver and passenger.
Handholds:
Grab handles and secure seating for occupants.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or analog instrument cluster providing speed, engine RPM, fuel level, and indicator lights.
Driver Assistance
Four Wheel Drive Engagement:
Electronic push-button engagement for 2WD/4WD and differential lock.
Connectivity
Lighting System:
Halogen headlights for primary illumination, tail lights, and brake lights.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Recommended every 100 hours of operation or annually, whichever comes first. Specific mileage may be provided.
Air Filter Inspection Cleaning:
Inspect every 50 hours, clean or replace as needed. More frequent in dusty conditions.
Spark Plug Replacement:
Recommended replacement every 200 hours or annually.
Fluid Specifications
Engine Oil Capacity:
Approximately 2.5-3.0 liters (refer to manual for exact capacity with filter change).
Transmission Oil Type:
Yamaha's specific automatic transmission fluid or equivalent meeting specifications. Capacity will be detailed.
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Mixture ratio (50/50) specified.
Known Issues
Common Wear Items:
Belts (drive belt), brake pads, suspension bushings, and tie rod ends are common wear items in off-road vehicles.
Carburetor Tuning:
Carburetor adjustment may be required periodically due to atmospheric changes or wear.
Drive Belt Inspection:
Regular inspection of the drive belt for cracks, fraying, and proper tension is crucial for the CVT system.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha's long history in powersports, including motorcycles, ATVs, and marine engines, brings renowned engineering and reliability.
Model Evolution
Development Context:
The YXP700 represents Yamaha's entry into the utility SxS market, building upon their single-cylinder engine expertise.
Production
Manufacturing Location:
Likely produced in Japan or Yamaha's North American manufacturing facilities (specifics usually not in service manuals).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the YXP700 from this era are not widely publicized, Yamaha's general reputation for reliability and build quality is a strong selling point.
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