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Yamaha YZ 250 1997 2-STROKE Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ250 Year: 1997 Type: Off-Road Motorcycle Engine Configuration: 2-Stroke Codes Chassis Code: 4JT 👋 Introduction Market Position Segment: Motocross/Off-Road Competition Competitive Analysis Competitors:...
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Type: Motorcycle
Vendor:
Sku: 482530
Yamaha YZ 250 1997 2-STROKE Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ250
Year:
1997
Type:
Off-Road Motorcycle
Engine Configuration:
2-Stroke
Codes
Chassis Code:
4JT
👋 Introduction
Market Position
Segment:
Motocross/Off-Road Competition
Competitive Analysis
Competitors:
KTM 250 EXC, Honda CR250R, Suzuki RM250
Key Features
Performance Focus:
Aggressive power delivery, agile handling, proven motocross performance
Value Proposition
Manual Benefit:
Enables owners and mechanics to maintain, diagnose, and repair the 1997 Yamaha YZ250 effectively, preserving its performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical Repair, Electrical Systems, Maintenance, Troubleshooting, Specifications
Page Count
Estimated Pages:
200+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Top-end rebuild, bottom-end assembly, lubrication, cooling, ignition system, carburetor tuning, exhaust system
Transmission:
Clutch operation, gear shifting mechanism, transmission disassembly and assembly, lubrication
Chassis:
Frame inspection, suspension (forks, shock absorber) servicing and adjustment, steering system, swingarm maintenance
Brakes:
Hydraulic front and rear brake systems, caliper overhaul, master cylinder servicing, bleeding procedures, pad replacement
Electrical:
Wiring diagrams, lighting system, ignition coil, stator, CDI unit, troubleshooting electrical faults
Fuel System:
Fuel tank maintenance, fuel petcock, carburetor service and adjustment (Mikuni VM series), fuel line inspection
Bodywork:
Fairing removal and installation, seat maintenance, fender mounting
Procedures Included
Maintenance:
Regular servicing, oil changes, filter cleaning/replacement, spark plug maintenance, chain adjustment, bearing lubrication
Repair:
Complete engine overhaul, carburetor rebuild, suspension fork seal replacement, wheel bearing replacement, exhaust pipe repair
Troubleshooting:
Diagnostic charts for common performance issues, starting problems, electrical faults, and component failures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and component rebuilds, including detailed specifications and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, clear text and diagrams, searchable content
Print Quality
Printability:
Optimized for printing, with clear layouts for individual pages or sections
Binding Type
Binding Style:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, Reed valve, YPVS (Yamaha Power Valve System)
Displacement:
249 cc
Bore X Stroke:
68.0 mm x 68.0 mm
Compression Ratio:
8.4:1 (or similar, check manual for exact)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approx. 45-50 HP (manufacturer figures often vary, expect peak performance)
Torque:
Not officially specified, but strong mid-range power is characteristic.
Fuel System
Carburetor:
Mikuni VM38SS (38mm)
Fuel Type:
Unleaded gasoline with 2-stroke oil pre-mix (refer to manual for specific octane and mix ratio)
Fuel Capacity:
8.0 Liters (2.1 US gallons)
Engine Lubrication
Transmission Oil Type:
Yamaha Gear Oil 10W-30, or API GL-4 SAE 80 hypoid gear oil
Transmission Oil Capacity:
0.65 Liters (0.69 US quarts)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multiple-disc
Features
Ypvs:
Yamaha Power Valve System for optimized power delivery across the rev range.
📐 Dimensions
Exterior
Length:
2165 mm (85.2 in)
Width:
825 mm (32.5 in)
Height:
1255 mm (49.4 in)
Wheelbase:
1475 mm (58.1 in)
Ground Clearance:
335 mm (13.2 in)
Weights
Dry Weight:
97 kg (213.8 lbs)
Wet Weight:
Approx. 105 kg (231.5 lbs) (with fluids)
Suspension Travel
Front Suspension Travel:
300 mm (11.8 in)
Rear Suspension Travel:
320 mm (12.6 in)
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Off-road competition vehicle, not typically road-legal or subject to standard automotive safety ratings).
Active Features
Braking System:
Disc brakes front and rear for powerful stopping capability.
Passive Features
Frame Construction:
Durable steel frame designed for off-road stress.
💡 Technology Features
Infotainment
Features:
N/A (Pure performance off-road motorcycle, no infotainment features).
Driver Assistance
Features:
N/A (No electronic rider aids or driver assistance systems).
Connectivity
Features:
N/A (No electronic connectivity features).
Engine Management
Ypvs Control:
The YPVS is an electromechanical system that opens and closes exhaust ports based on engine RPM to broaden the powerband.
🔧 Maintenance
Service Intervals
Oil Change Transmission:
Every 10-15 hours of riding or annually. Check manual for specific recommendation.
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 5-10 hours of riding.
Engine Top End Rebuild:
Recommended every 30-50 hours of hard riding, or as indicated by performance degradation.
Fluid Specifications
Coolant Type:
Yamaha Super Coolant or equivalent ethylene glycol-based coolant with distilled water (50/50 mix). Check manual for exact specification.
Premix Oil:
High-quality 2-stroke synthetic or semi-synthetic racing oil. Refer to manual for specific brand and ratio recommendations.
Known Issues
Ypvs Sticking:
The YPVS mechanism can sometimes become sticky due to carbon buildup, requiring cleaning. The manual details the procedure.
Carburetor Tuning:
Proper carburetor jetting and adjustment are crucial for optimal performance. The manual provides detailed tuning guidelines.
Clutch Wear:
As with any performance motorcycle, clutch wear is normal and requires periodic inspection and replacement. The manual guides this process.
General Tips
Cleaning And Lubrication:
Regular cleaning of the air filter, chain lubrication, and general inspection are vital for longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorsport:
Yamaha has a rich legacy in motocross and off-road racing, with a strong track record of innovation and performance.
Model Evolution
Yz Series:
The YZ250 has been a cornerstone of Yamaha's motocross lineup for decades, undergoing continuous development and refinement.
Production
Production Period:
The YZ250 model has been in continuous production, with the 1997 model representing a specific iteration of this long-running lineage.
🏆 Awards & Recognition
Recognitions
Motocross Performance:
The YZ250 platform, including the 1997 model, has historically been highly regarded for its competitive performance in motocross and supercross racing.
Ratings
Magazine Reviews:
Contemporary reviews often praised the YZ250 for its powerful engine and sharp handling, making it a favorite among riders.
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