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Yamaha YZ125 Service Manual Repair 2005 YZ 125

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Year: 2005 Vehicle Type: Motocross Motorcycle Generation Generation Code: YZ125 (Third Generation) 👋 Introduction Market Position Market Niche: Performance-oriented motocross competition machine....
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Type: Motorcycle
Vendor:
Sku: 255115
Yamaha YZ125 Service Manual Repair 2005 YZ 125
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Year:
2005
Vehicle Type:
Motocross Motorcycle
Generation
Generation Code:
YZ125 (Third Generation)
👋 Introduction
Market Position
Market Niche:
Performance-oriented motocross competition machine.
Competitive Analysis
Competitors 2005:
KTM 125 SX, Honda CR125R, Kawasaki KX125, Suzuki RM125.
Key Features
Key Features Vehicle:
Lightweight chassis, potent two-stroke engine with YPVS (Yamaha Power Valve System), advanced suspension, and competitive pricing.
Key Features Manual:
Factory-backed information, detailed illustrations, and comprehensive troubleshooting guides ensure accurate repairs and optimal performance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Clutch, Cooling System, Fuel System, Ignition System, Electrical System, Suspension (Front & Rear), Brakes (Front & Rear), Frame, Bodywork, Wheels, Tires, Controls, Maintenance, Troubleshooting, Diagnostics, Specifications
Page Count
Page Count:
257
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Complete engine disassembly, assembly, timing, and component specifications for the two-stroke power plant.
Drivetrain:
Detailed procedures for clutch operation, transmission overhaul, and gear shift mechanism.
Suspension And Steering:
Front fork (USD) and rear monoshock suspension maintenance, adjustment, and rebuild. Steering head bearing service.
Brakes:
Hydraulic front disc and rear disc brake system maintenance, bleeding, pad replacement, and caliper service.
Electrical System:
Ignition system components, CDI unit, lighting circuits (if applicable), and troubleshooting of electrical issues.
Fuel And Exhaust:
Carburetor tuning and rebuilding, fuel tank maintenance, and exhaust system service.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, chain adjustment, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon performance issues, starting problems, and system failures.
Repair And Rebuild:
Complete tear-down and reassembly instructions for major vehicle components, including engine and transmission.
Technical Specifications:
Detailed torque specifications for all fasteners, fluid capacities, engine timings, and dimensional data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic adjustments to complete engine and transmission overhauls. Suitable for both novice mechanics and experienced technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, allowing for quick access to specific information.
Print Quality
Print Quality Recommendation:
High-quality printing recommended for clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, Reed valve, YPVS
Displacement:
124 cc (7.58 cu. in.)
Bore X Stroke:
54.0 mm x 54.5 mm (2.13 in x 2.15 in)
Compression Ratio:
8.2:1 (approximate, varies with altitude and fuel)
Performance
Horsepower:
Estimated 38-40 HP at peak RPM (specific figures not provided in product description, but typical for class)
Torque:
Estimated 20-22 lb-ft (specific figures not provided in product description, but typical for class)
Fuel System
Carburetor:
Keihin PWK38S, Flat slide
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Fuel Mixture:
2-stroke oil/gasoline mix (refer to manual for precise ratio, typically 32:1 or 40:1)
Lubrication
Lubrication System:
Pre-mix in fuel, transmission oil
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Specific gear ratios are detailed within the service manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 83.1 in (2110 mm)
Overall Width:
Approx. 32.3 in (820 mm)
Overall Height:
Approx. 50.8 in (1290 mm)
Seat Height:
Approx. 38.6 in (980 mm)
Weights
Dry Weight:
Approx. 205 lbs (93 kg)
Fuel Tank Capacity:
2.1 US gal (8.0 L)
Wheelbase:
Approx. 57.7 in (1465 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the traditional automotive sense. Focus is on rider safety through proper maintenance and operation.
Active Features
Active Safety:
Responsive braking system, predictable handling, strong engine braking.
Passive Features
Passive Safety:
Robust frame construction, protective bodywork.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A - Competition motocross bike, no infotainment features.
Driver Assistance
Driver Assistance:
N/A - Competition motocross bike, no driver assistance features.
Connectivity
Connectivity:
N/A - Competition motocross bike, no connectivity features.
Performance Enhancement
Ypvs System:
Yamaha Power Valve System (YPVS) adjusts exhaust port timing for broader powerband and improved low-to-mid range performance.
Suspension Technology:
Kayaba (KYB) Speed Sensitive System (SSS) forks and a KYB rear shock absorber (specifics vary but were advanced for the era).
🔧 Maintenance
Service Intervals
Oil Change Interval Transmission:
Refer to manual for specific mileage/hour intervals, typically every 10-15 hours of riding.
Air Filter Cleaning:
Regular cleaning recommended, frequency depends on riding conditions (e.g., every few rides).
Spark Plug Replacement:
Refer to manual; typically checked and cleaned at regular intervals, replaced as needed.
Fluid Specifications
Transmission Oil Type:
Yamalube Gear Oil 10W-30 or equivalent API GL-4, SAE 80 (refer to manual for exact specification).
Coolant Type:
Permanent antifreeze (ethylene glycol based) with distilled water, 50/50 mixture.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific requirement).
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plug, air filter, chain and sprockets, wheel bearings, suspension seals.
Potential Problems 2005 Yz125:
As with any high-performance two-stroke, proper jetting is crucial to prevent overheating or plug fouling. Suspension seals can be prone to leaks if not maintained. Crankshaft seals can degrade over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long and successful history in motorcycle racing, particularly in motocross and off-road disciplines.
Model Evolution
Yz Series Heritage:
The YZ series has been a cornerstone of Yamaha's motocross lineup for decades, consistently evolving with technological advancements.
Yz125 Evolution 2005:
The 2005 model continued the refinement of the YZ125, building on previous generations with chassis improvements, engine tuning, and suspension advancements.
Production
Manufacturing Location:
Japan (typical for Yamaha motorcycles)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2005 model are not detailed in the product description, the YZ125 consistently received praise in motorcycle media for its performance and handling within its class.
Ratings
Media Reviews 2005:
Typically reviewed favorably for its nimble handling, strong engine for its displacement, and competitive chassis. Often highlighted as a top choice for 125cc class racing.
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