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Yamaha YZ125 Service Manual Repair 2011 YZ 125

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Year: 2011 Vehicle Type: Motocross Motorcycle Engine Type: Two-Stroke Codes Chassis Code: Commonly referred to as 3C3 👋 Introduction Market Position Segment:...
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Type: Motorcycle
Vendor:
Sku: 442500
Yamaha YZ125 Service Manual Repair 2011 YZ 125
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Year:
2011
Vehicle Type:
Motocross Motorcycle
Engine Type:
Two-Stroke
Codes
Chassis Code:
Commonly referred to as 3C3
👋 Introduction
Market Position
Segment:
Performance Motocross Motorcycle
Target Audience:
Competitive motocross riders, mechanics, and serious enthusiasts
Competitive Analysis
Competitors:
Honda CR125R (discontinued), KTM 125 SX, Suzuki RM125 (discontinued), Kawasaki KX125 (discontinued)
Key Features
Engine Technology:
Yamaha's patented Power Valve System (YPVS) for improved power delivery across the rev range.
Suspension Technology:
KYB Speed Sensitive System (SSS) front forks offering sophisticated damping characteristics.
Handling:
Renowned for its agile chassis and predictable handling, a hallmark of the YZ line.
📋 Manual Details
Coverage Areas
Scope:
Complete repair and service information for the 2011 Yamaha YZ125
Page Count
Pages:
161
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine tear-down, rebuild, component inspection, specifications, torque values
Fuel System:
Carburetor (Mikuni TMX38) tuning, cleaning, jetting, fuel delivery
Ignition System:
CDI, spark plug specifications, troubleshooting ignition faults
Cooling System:
Liquid cooling system maintenance, coolant specifications, radiator, water pump
Transmission Drivetrain:
Clutch operation, gear shifting mechanism, gearbox disassembly and assembly, lubrication
Suspension:
Front forks (KYB Speed Sensitive System) servicing, oil levels, adjustments, rear shock absorber servicing
Brakes:
Front and rear hydraulic brake system maintenance, fluid replacement, pad replacement, bleeding procedures
Electrical System:
Wiring diagrams, lighting, switches, battery maintenance, troubleshooting basic electrical issues
Chassis Frame:
Frame inspection, sub-frame, bodywork removal and installation
Wheels Tires:
Wheel bearing maintenance, tire changing, spoke tensioning
Procedures Included
Maintenance:
Routine checks, lubrication points, filter replacements, fluid changes
Troubleshooting:
Diagnostic flowcharts for common problems, ignition, fuel, and mechanical issues
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Rebuild:
Complete engine rebuild procedures
Diagnostics:
Fault finding and rectification methods
Technical Depth
Depth:
Comprehensive, factory-level detail for advanced mechanics and DIY enthusiasts
Diagrams Illustrations:
Includes pictures and part diagrams for visual guidance
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Assumed searchable text content for efficient information retrieval
Print Quality
Quality:
High-resolution digital content suitable for printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
125cc
Engine Configuration:
Liquid-cooled, 2-stroke, reed valve, single-cylinder
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
8.6:1 (with YPVS in closed position)
Carburetor:
Mikuni TMX38 (flat-slide)
Ignition:
Digital CDI with TCI (Transistor Controlled Ignition)
Oil Injection:
Yamaha Energy Induction System (Yamalube 2-stroke oil)
Performance
Horsepower:
Approximately 36-38 HP (estimated, actual figures vary with tuning)
Torque:
Approximately 20-22 lb-ft (estimated)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Capacity:
8.0 Liters (2.1 Gallons)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
#520 O-ring chain
📐 Dimensions
Exterior
Length:
2,170 mm (85.4 in)
Width:
825 mm (32.5 in)
Height:
1,280 mm (50.4 in)
Seat Height:
990 mm (39.0 in)
Wheelbase:
1,475 mm (58.1 in)
Weights
Wet Weight:
102 kg (225 lbs) (approximate, with all fluids)
Dry Weight:
94 kg (207 lbs)
🛡️ Safety Features
Ratings
Vehicle Safety Focus:
Designed for closed-course competition, not street legal. Safety focused on performance and rider control.
Active Features
Brakes:
Hydraulic disc brakes front and rear for strong stopping power.
Passive Features
Chassis Design:
Rigid aluminum frame for stability and rider feedback.
💡 Technology Features
Infotainment
Features:
N/A (Performance Motocross Motorcycle)
Driver Assistance
Features:
N/A (Performance Motocross Motorcycle)
Connectivity
Features:
N/A (Performance Motocross Motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific hours/miles, typically every 15-20 hours of riding for competitive use.
Air Filter Cleaning:
Recommended after every few rides, or more frequently in dusty conditions.
Spark Plug Replacement:
As per manual recommendations or when fouled/worn.
Piston Ring Replacement:
Typically every 30-50 hours for aggressive riding; consult manual for specific guidance.
Top End Rebuild:
Recommended every 50-70 hours for optimal performance, dependent on riding style.
Fluid Specifications
Engine Oil Type:
2-stroke premix oil (e.g., Yamalube 2-S)
Transmission Oil Type:
Yamaha Gear Oil (or equivalent SAE 10W-30 API SE, SF, SG)
Coolant Type:
High-quality motorcycle coolant (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plugs, chain and sprockets, brake pads, fork seals.
Maintenance Criticality:
Proper pre-mix ratio and clean air filter are crucial for longevity of 2-stroke engines.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long and successful history in motocross, with the YZ line being a dominant force for decades.
Model Evolution
Evolution:
The YZ125 has undergone continuous development, evolving from early air-cooled models to the sophisticated liquid-cooled, YPVS-equipped machines of the modern era.
Production
Production Era:
YZ125 models have been in continuous production since the 1970s.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
The YZ125 platform has consistently been praised for its performance, handling, and competitive spirit in motocross reviews and racing.
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