Engine:
Complete overhaul, teardown, rebuild procedures, component inspection, torque specifications, troubleshooting.
Fuel System:
Carburetor (Mikuni VM34SS), fuel pump, fuel lines, maintenance, adjustments, troubleshooting.
Cooling System:
Radiator, water pump, coolant, hoses, troubleshooting.
Lubrication System:
Oil passages, oil pump, oil filter, specifications.
Ignition System:
CDI, spark plug, ignition timing, troubleshooting.
Transmission:
Clutch, gearbox, shifting mechanism, maintenance, inspection, rebuild.
Chassis:
Frame, sub-frame, swingarm, pivot bearings, inspection.
Suspension Front:
KYB Speed Sensitive System (SSS) forks, disassembly, assembly, oil levels, adjustments, seals, troubleshooting.
Suspension Rear:
KYB shock absorber, linkage system, disassembly, assembly, oil, adjustments, seals, troubleshooting.
Brakes Front:
Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid, bleeding, rotor, troubleshooting.
Brakes Rear:
Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid, bleeding, rotor, troubleshooting.
Wheels And Tires:
Rim, spokes, hubs, bearings, tire pressures, replacement, balancing.
Electrical System:
Wiring diagrams, lighting, kill switch, battery (if applicable, though typically kick-start), troubleshooting.
Bodywork And Controls:
Seat, fuel tank, fenders, handlebars, levers, cables, footpegs, inspection, replacement.
Maintenance:
Scheduled maintenance, oil changes, filter cleaning/replacement, chain adjustment, air filter service, spark plug checks.
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, common issues and solutions.
Repair:
Complete disassembly, cleaning, inspection, repair, and reassembly of all major components.
Rebuild:
Engine rebuilds, suspension rebuilds, carburetor overhaul.
Adjustment:
Carburetor jetting, suspension settings, clutch free play, throttle cable.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers complete teardown and rebuild.
Diagnostics:
Advanced diagnostic procedures and troubleshooting guides.
Diagrams:
Includes detailed part diagrams for assembly and identification.
Illustrations:
Features numerous pictures and illustrations to guide procedures.
Oil Change Frequency:
Recommended every 5-10 hours of riding, depending on riding conditions. Refer to manual for specific recommendations.
Air Filter Cleaning:
Clean after every few rides, or more frequently in dusty conditions. Refer to manual.
Spark Plug Check:
Check and clean or replace as needed at recommended intervals (e.g., every 20-30 hours). Refer to manual.
Chain Lubrication Tension:
Lubricate chain regularly (every ride or every few hours) and check tension frequently. Refer to manual.
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA.
Engine Oil Capacity:
Refer to manual (typically around 1.0-1.1 liters for engine oil).
Coolant Type:
High-quality permanent type ethylene glycol based coolant mixed with de-mineralized water (50/50 ratio). Refer to manual for specific Yamaha coolant recommendations.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Separate transmission oil is not used; the engine oil lubricates the transmission. Refer to manual for clarification.
Common Wear Items:
Clutch plates, piston rings, valve seals, wheel bearings, fork seals, brake pads, chain and sprockets.
Carburetor Tuning:
Carburetor jetting may require adjustment based on altitude, temperature, and modifications. Manual provides baseline settings.
Suspension Maintenance:
Regular fork oil and seal maintenance is crucial for optimal performance. Manual details these procedures.