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Yamaha YZF-R6 2008 Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZF-R6 Year: 2008 Model Code: RJ15 Codes Chassis Code: RJ15 Engine Code: 13S 👋 Introduction Market Position Vehicle Segment: Supersport Motorcycle Target Audience:...
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Type: Motorcycle
Vendor:
Sku: 299476
Yamaha YZF-R6 2008 Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZF-R6
Year:
2008
Model Code:
RJ15
Codes
Chassis Code:
RJ15
Engine Code:
13S
👋 Introduction
Market Position
Vehicle Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track enthusiasts, DIY mechanics
Competitive Analysis
Competitors 2008:
Honda CBR600RR, Kawasaki ZX-6R, Suzuki GSX-R600, Ducati 749/848
Key Features Vehicle
Handling:
Renowned for agile and precise handling characteristics
Engine Performance:
High-revving inline-four engine with strong top-end power
Styling:
Aggressive, aerodynamic 'R-series' design
Key Features Manual
Utility:
Provides essential knowledge for maintaining optimal performance and longevity
Value Proposition:
Cost-effective alternative to dealership service for routine and complex tasks
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, maintenance, and troubleshooting
Secondary Coverage:
All major systems and components
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Downloadable (Instant Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Engine System:
Cooling and Lubrication System, Fuel System and Throttle, Engine (complete)
Drivetrain System:
Driveline/Axle Tune-up, Transmission/Transaxle
Electrical System:
Electrical Systems (comprehensive)
Suspension And Steering:
Suspension, Steering
Braking System:
Brake
Frame And Body:
Frame, Body
General Information:
General Information, Periodic Inspection and Adjustment
Procedures Included
Maintenance Procedures:
Periodic Maintenance, Periodic Inspection and Adjustment
Repair Procedures:
Step-by-step instructions for all repair tasks
Troubleshooting Procedures:
Troubleshooting (diagnostic guides)
Tune Up Procedures:
Driveline/Axle Tune-up
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to complex repairs)
Illustrations:
Detailed illustrations
Diagnostic Capabilities:
Includes troubleshooting for identifying and resolving issues
Diagnostic Tools:
Implied to cover procedures relevant to standard motorcycle diagnostic tools and methods
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, viewable and printable
Searchable Text:
Likely searchable PDF due to standard manual format, but not explicitly stated
Print Quality
Printability:
Printable to personal printer
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, liquid-cooled, inline four-cylinder
Displacement:
599 cc (36.5 cu. in.)
Bore X Stroke:
67.0 mm x 42.5 mm
Compression Ratio:
12.8:1
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication System:
Wet sump with oil cooler
Performance
Horsepower:
Approx. 128 hp (95.5 kW) @ 13,000 rpm (crankcase)
Torque:
Approx. 44.6 lb-ft (60.5 Nm) @ 11,500 rpm (crankcase)
Fuel System
Fuel Induction:
Fuel Injection with Dual Injectors per Cylinder (6-hole injectors)
Throttle Control:
YCC-T (Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
17.5 liters (4.6 US gal)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, sequential gearbox
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Gear Ratios:
Specific ratios detailed within the manual
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2,040 mm (80.3 in)
Width:
720 mm (28.3 in)
Height:
1,135 mm (44.7 in)
Wheelbase:
1,380 mm (54.3 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
850 mm (33.5 in)
Weights
Dry Weight:
162 kg (357 lbs)
Wet Weight:
189 kg (417 lbs) (approximate)
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Wheel Type:
Cast aluminum
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles; focus on design integrity and rider safety features
Active Features
Braking System Front:
Dual hydraulic disc, 310 mm diameter, radial-mount calipers
Braking System Rear:
Hydraulic disc, 220 mm diameter
Suspension Front:
41 mm inverted telescopic fork, adjustable preload, compression, and rebound damping
Suspension Rear:
Monocross swingarm, adjustable preload, compression, and rebound damping
Passive Features
Frame Construction:
Diamond-type aluminum alloy frame
Lighting:
Halogen headlamp, LED tail light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD with analog-style tachometer, speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights.
Driver Assistance
Throttle Control System:
YCC-T (Yamaha Chip Controlled Throttle) for precise throttle response and rider control.
Connectivity
Diagnostic Ports:
Includes information on accessing diagnostic data via standard motorcycle diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Cleaning:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Coolant Flush:
Every 24,000 km (15,000 miles) or 2 years
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after washing/rain
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Engine Oil Capacity:
3.40 L (3.59 US qt) with filter change
Coolant Type:
Permanent type antifreeze coolant with ethylene glycol (e.g., Yamalube 2-stroke / 4-stroke coolant, or equivalent) mixed 50% with distilled water
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (Hydraulic Clutch)
Known Issues
Common Issues:
While generally reliable, common areas for attention might include occasional stator failures, fuel injector cleaning, and wear on the clutch plates with high mileage or aggressive riding. Suspension seals can also be a point of check. (Specific details covered in manual)
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company, founded in 1955, is a Japanese multinational corporation known for its wide range of products including motorcycles, marine products, and musical instruments. It has a strong racing heritage and a reputation for innovation and performance.
Model Evolution
R6 Generation 2008:
The 2008 YZF-R6 (RJ15) represented a significant redesign from the previous generation (RJ11). Key updates included a new chassis geometry, a more potent engine with dual fuel injectors and YCC-T, revised suspension components, and updated styling to align with the larger R1 model.
Predecessor Model:
2006-2007 Yamaha YZF-R6 (RJ11)
Successor Model:
2009-2016 Yamaha YZF-R6 (RJ15 / RN23)
Production
Manufacturing Location:
Japan (typically)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The YZF-R6 series has consistently been lauded for its performance and handling, often receiving accolades from motorcycle publications and winning in its class for track performance.
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