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2010 Yamaha ZUMA (50cc) Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: ZUMA (50cc) Year: 2010 Codes Model Code: BW50RL Engine Code: A146E 👋 Introduction Market Position Vehicle Segment: 50cc Scooter/Moped Target Audience: Urban commuters,...
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Type: Motorcycle
Vendor:
Sku: 409402
2010 Yamaha ZUMA (50cc) Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
ZUMA (50cc)
Year:
2010
Codes
Model Code:
BW50RL
Engine Code:
A146E
👋 Introduction
Market Position
Vehicle Segment:
50cc Scooter/Moped
Target Audience:
Urban commuters, younger riders, recreational users
Competitive Analysis
Key Competitors:
Honda Ruckus, Kymco Agility 50, Vespa Primavera 50, Aprilia Scarabeo 50
Key Features
Vehicle Philosophy:
Rugged, reliable, and practical urban mobility with a distinctive design
Manual Value Proposition:
Provides dealer-level diagnostic and repair capabilities, empowering owners to maintain and repair their Zuma effectively.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly, timing, valve clearance
Fuel System:
Carburetor tuning, cleaning, fuel pump, fuel lines
Ignition System:
CDI unit, spark plug, ignition timing, wiring diagrams
Cooling System:
Air cooling system inspection and maintenance
Transmission Drivetrain:
CVT (Continuously Variable Transmission) disassembly, inspection, belt replacement, clutch, torque converter
Brakes:
Front and rear brake systems, hydraulic components, pad replacement, fluid bleeding
Suspension:
Front forks, rear shock absorber, bushings, linkage maintenance
Electrical System:
Battery, charging system, lighting, starter, wiring harness, fuses, relays, handlebar switches
Frame Chassis:
Frame inspection, steering head bearings, wheel bearings, swingarm
Bodywork Trim:
Panel removal and installation, seat, handlebars, instrument panel
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication (if applicable), tire pressure checks, brake adjustments
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues
Repair Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Checking and adjusting ignition timing, carburetor synchronization, electrical circuit testing
Specifications Data:
Torque values, tolerances, clearances, fluid capacities
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and schematics
Binding Type
Digital Format:
N/A (Digital Delivery)
Paper Type
Digital Format:
N/A (Digital Delivery)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.4 mm
Cooling System:
Forced Air Cooling
Compression Ratio:
12.0:1
Performance
Horsepower Estimated:
3.6 HP @ 7500 RPM
Torque Estimated:
2.8 lb-ft @ 6000 RPM
Fuel System
Carburetor Type:
Teikei Y24P
Fuel Capacity:
1.2 US gal (4.7 L)
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended)
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher
Oil Capacity
Engine Oil Capacity:
0.80 L (0.85 US qt)
🔧 Transmission
Standard
Type:
Automatic V-belt transmission (CVT)
Clutch Type:
Dry centrifugal automatic clutch
Final Drive:
Gear reduction
Features
Cvp Operation:
Continuously variable gear ratios for optimal engine performance across speed ranges.
📐 Dimensions
Exterior
Length:
72.6 in (1845 mm)
Width:
28.0 in (710 mm)
Height:
42.3 in (1075 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
5.1 in (130 mm)
Seat Height:
30.5 in (775 mm)
Weights
Wet Weight:
187 lbs (85 kg)
Maximum Load:
350 lbs (159 kg) (Rider + Passenger + Cargo)
🛡️ Safety Features
Ratings
Safety Certification:
EPA Certified
Active Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals
Passive Features
Frame Construction:
Steel tube frame providing rigidity and rider protection
Braking System:
Front: Hydraulic disc brake, Rear: Drum brake (provides reliable stopping power)
Tires:
Chunky, dual-sport style tires offering grip on various surfaces
💡 Technology Features
Infotainment
Instrument Panel:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil level)
Driver Assistance
N A:
Not applicable to this model's segment.
Connectivity
N A:
Not applicable to this model's segment.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 km (1,200 miles) or 6 months
Air Filter Cleaning:
Every 1,000 km (600 miles)
Spark Plug Inspection:
Every 1,000 km (600 miles)
Cvt Belt Inspection:
Every 5,000 km (3,000 miles)
Brake Fluid Replacement:
Every 2 years or as needed
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Oil:
Yamaha Gear Oil (or equivalent) SAE 80 API GL-4
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, air filter, spark plug
Carburetor Tuning:
May require periodic adjustment due to altitude or fuel quality changes.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a globally recognized leader in motorcycles, marine products, and musical instruments.
Model Evolution
Zuma Lineage:
The Zuma series, known for its rugged, go-anywhere attitude, debuted in the late 1990s, with the 50cc model evolving to meet modern emissions and performance standards.
Production
Manufacturing Location:
Taiwan (OEM Production)
Production Period:
Continuous production since its introduction, with updates reflecting technological advancements and market trends.
🏆 Awards & Recognition
Recognitions
User Satisfaction:
Consistently praised for its durability, affordability, and unique styling in the 50cc scooter market.
Ratings
Reliability Reputation:
Yamaha's reputation for building reliable and long-lasting vehicles extends to the Zuma 50cc.
Certifications
Emissions Compliance:
Meets EPA emission standards for 50cc scooters.
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