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    Yanmar YM195 YM195D tractor Workshop Service Repair Manual

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    The Yanmar YM195 and YM195D tractors represent robust and reliable compact utility vehicles, primarily produced during the 1980s and early 1990s. Built by Yanmar Co., Ltd., a Japanese manufacturer renowned...
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    Type: Tractor
    Vendor:
    Sku: 155148
    The Yanmar YM195 and YM195D tractors represent robust and reliable compact utility vehicles, primarily produced during the 1980s and early 1990s. Built by Yanmar Co., Ltd., a Japanese manufacturer renowned for its diesel engines and agricultural machinery, these tractors are designed for a variety of tasks including small-scale farming, property maintenance, and landscaping. The YM195D variant typically features a four-wheel-drive configuration, enhancing its capability in challenging conditions. These models are characterized by their straightforward mechanical design, focusing on durability and ease of operation, making them a dependable choice for their intended applications. This comprehensive workshop service repair manual provides detailed, step-by-step instructions and technical specifications essential for the maintenance and repair of the Yanmar YM195 and YM195D tractors. Covering a wide array of systems including the engine, transmission, drivetrain, hydraulics, electrical, braking, steering, cooling, fuel, PTO, hitch, chassis, and operator station, this 61-page English-language guide is designed for both professional mechanics and experienced DIY enthusiasts. It includes procedures for preventive maintenance, troubleshooting, disassembly and assembly, adjustments, torque specifications, and wear limits, all supported by detailed illustrations and diagrams to ensure clarity and accuracy in service operations.
    🏷️ Basic Information
    Identification
    Make:
    Yanmar
    Model:
    YM195 / YM195D
    Type:
    Tractor
    👋 Introduction
    Market Position
    Target User:
    Mechanics and DIY enthusiasts undertaking repairs and maintenance on Yanmar YM195 and YM195D tractors.
    Key Features
    Accessibility:
    Instant PDF download provides immediate access for urgent repair needs.
    Comprehensiveness:
    61 pages of detailed information covering all aspects of repair and maintenance.
    Clarity:
    Designed for simple explanations and thorough understanding, enabling even less experienced personnel to perform satisfactory service.
    📋 Manual Details
    Coverage Areas
    Coverage:
    Workshop Service Repair
    Page Count
    Pages:
    61
    Manual Type
    Type:
    Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Service:
    Detailed procedures for disassembly, assembly, adjustment, and troubleshooting of the Yanmar engine.
    Transmission Service:
    Comprehensive coverage of transmission removal, installation, disassembly, assembly, and adjustment for both models.
    Drivetrain Service:
    Includes service procedures for front and rear axles, differentials, and drive shafts.
    Hydraulic System Service:
    Detailed information on the hydraulic pump, cylinders, hoses, and control valves for implement operation.
    Electrical System Service:
    Wiring diagrams, troubleshooting for starting and charging systems, lighting, and accessory circuits.
    Braking System Service:
    Procedures for maintenance, adjustment, and repair of the braking system.
    Steering System Service:
    Covers steering linkage, components, and adjustments.
    Cooling System Service:
    Information on radiator, thermostat, water pump, and coolant maintenance.
    Fuel System Service:
    Maintenance and repair of the fuel tank, lines, filters, and injection pump.
    Pto And Hitch Service:
    Service information for the Power Take-Off (PTO) unit and the three-point hitch system.
    Chassis And Frame Service:
    Procedures for inspecting and maintaining the tractor chassis and frame components.
    Bodywork And Operator Station:
    Details on fenders, operator platform, seat, and controls.
    Procedures Included
    Preventive Maintenance:
    Detailed periodic maintenance schedules, lubrication points, and fluid checks.
    Troubleshooting:
    Systematic diagnostic procedures and troubleshooting guides for common and uncommon issues.
    Disassembly And Assembly:
    Step-by-step instructions for removing and installing all major components and sub-assemblies.
    Adjustments And Calibration:
    Precise instructions for adjusting clutches, brakes, PTO, hydraulic controls, and engine components.
    Torque Specifications:
    Essential torque values for critical fasteners across all systems, ensuring correct assembly.
    Wear Limits And Specifications:
    Critical measurements and wear limits for components to determine necessary replacements.
    Technical Depth
    Depth:
    Comprehensive, detailed, and step-by-step procedures suitable for both professional mechanics and experienced DIY users.
    Visual Aids:
    Includes detailed illustrations, exploded diagrams, drawings, and photos for clarity.
    Special Tools:
    References to specific special service tools required for various repair and adjustment procedures, with illustrations of their use.
    📊 Manual Specifications
    File Format
    Compatibility:
    Windows, Mac, and Linux OS compatible.
    Requirements:
    Requires Adobe Reader for viewing.
    Print Quality
    Printability:
    All pages are printable for convenient workshop use.
    Binding Type
    Binding:
    Digital PDF (Instant Download)
    Paper Type
    Paper Type:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Model:
    Likely Yanmar 3T75, 3T80, or similar inline 3-cylinder diesel engines (specific model variant not provided in product info, but common for this series).
    Performance
    Horsepower Range:
    Typically in the 18-20 HP range (exact figures depend on specific engine variant and model year).
    Torque Range:
    Specific torque figures not provided, but typical for small diesel engines in this class.
    Fuel System
    Fuel Type:
    Diesel
    Injection Type:
    Indirect Injection (likely via Bosch or similar distributor-type injection pump).
    Lubrication
    Oil Type:
    Specified lubricants will be detailed in the manual (typically SAE 30 or 10W-30 diesel engine oil).
    🔧 Transmission
    Standard
    Type:
    Manual transmission with likely multiple gear sets and a high-low range selector.
    Optional
    Features:
    The 'D' in YM195D typically denotes a 4WD (Four-Wheel Drive) configuration, which is an important mechanical distinction.
    Features
    Clutch Type:
    Likely a single dry plate clutch.
    Fluid Specifications
    Transmission Oil Type:
    Manual specifies required transmission and differential fluids (likely GL-4 or GL-5 gear oil).
    📐 Dimensions
    Exterior
    Wheelbase:
    Specific dimensions are not provided, but typical for compact tractors of this era.
    Weights
    Operating Weight:
    Approximate operating weight would be in the 1,000-1,500 kg range, depending on configuration.
    💡 Technology Features
    Infotainment
    Features:
    These tractors are basic utility vehicles and typically do not feature advanced infotainment systems beyond perhaps a basic radio or accessory power outlet.
    Driver Assistance
    Features:
    No electronic driver assistance systems are present; operation relies on mechanical controls.
    Connectivity
    Features:
    No digital connectivity features are expected on these models.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Typically every 100-200 operating hours, as specified in the manual.
    Air Filter Service:
    Check and clean regularly, replace as needed, particularly in dusty conditions. Manual will provide specific intervals.
    Fuel Filter Replacement:
    Routine replacement intervals specified in the manual, critical for diesel engine longevity.
    Fluid Specifications
    Coolant Type:
    Typically a 50/50 mixture of ethylene glycol antifreeze and water.
    Hydraulic Fluid Type:
    Specified hydraulic/transmission fluid, likely UTTO (Universal Tractor Transmission Oil) or equivalent.
    Known Issues
    Common Wear Items:
    Clutch wear, PTO shaft wear, hydraulic seal leaks, and starter motor issues can be common on older units.
    Engine Starting Problems:
    Can be related to glow plugs, injection timing, or battery health; manual provides diagnostic steps.
    Preventive Measures
    Lubrication:
    Adhering to the grease points and lubrication schedule is crucial for component longevity.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Yanmar Co., Ltd. is a Japanese manufacturer known for its diesel engines and agricultural machinery, founded in 1912.
    Model Evolution
    Series:
    The YM series represents Yanmar's line of compact utility tractors, popular for small farms, landscaping, and property maintenance.
    Production
    Production Era:
    The YM195/YM195D models were primarily produced in the 1980s and early 1990s.
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