Yamaha 04-07 BRUIN 350 4X4 Service Manual and Owners Manual ATV Workshop Shop Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 4x4 Model Code: YFM35FA Model Variant: 4WD Generation Production Years: 2004-2007 👋 Introduction Market Position Atv Segment: Mid-size utility ATV Competitive...

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Tipo: Atv

Proveedor:

SKU: 21609

Etiquetas: 2004 2005 2006 2007 ATV BRUIN 350 4X4 Bruin Models Powersports Yamaha

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Bruin 350 4x4

Model Code:

YFM35FA

Model Variant:

Generation

Production Years:

2004-2007

👋 Introduction

Market Position

Atv Segment:

Mid-size utility ATV

Competitive Analysis

Competitors:

Honda FourTrax, Polaris Sportsman, Kawasaki Brute Force

Key Features

Atv Features:

4WD capability, selectable differential lock (on some variants), reliable engine, comfortable ride

📋 Manual Details

Coverage Areas

Service Manual Coverage:

Comprehensive, bumper-to-bumper

Owner Manual Coverage:

Normal maintenance procedures, ATV functions

Page Count

Service Manual Pages:

Owner Manual Pages:

Total Pages:

Manual Type

Primary Manual:

Workshop Service Manual

Secondary Manual:

Owner's Manual

Additional Documentation:

Service Supplement (1 individual)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, tuning, lubrication

Fuel System:

Carburetor, fuel pump, lines, filters

Drivetrain:

4WD system, front differential, rear differential, driveshafts, CV joints

Transmission:

Automatic transmission (Ultramatic), gear shifting, torque converter

Suspension:

Front and rear suspension components, shock absorbers, control arms, bushings

Brakes:

Front and rear brake systems, calipers, rotors, brake fluid, bleeding procedures

Electrical System:

Ignition, starting system, charging system, lighting, wiring diagrams, fuses, relays

Cooling System:

Radiator, fan, coolant, water pump

Exhaust System:

Muffler, pipes, gaskets

Steering System:

Handlebars, steering shaft, tie rods

Body And Frame:

Frame, body panels, fenders, seat, racks

Wheels And Tires:

Tire pressure, specifications, wheel alignment

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacements, fluid changes

Troubleshooting:

Diagnostic charts, symptom-based solutions

Repair:

Component removal, installation, and adjustment

Rebuilding:

Engine, transmission, differential rebuilds

Electrical Diagnostics:

Component testing, wiring repair

Torque Specifications:

Detailed torque values for all fasteners

Special Tools:

Identification and usage of specific tools required for repairs

Technical Depth

Depth:

Complete workshop level, suitable for professional technicians and advanced DIYers

Visual Aids:

Detailed pictures and diagrams for clarity

Searchability:

Fully indexed and bookmarked for quick information retrieval

Manual Completeness

Manual Value Proposition:

Provides a complete set for basic to advanced service work, covering all aspects of maintenance and repair.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Perfect quality, high resolution

Print Options

Printability:

Printable in full or select pages

Viewing Options

Zoom Capability:

Zoomable for detailed examination of diagrams and pictures

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve

Engine Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Cooling System:

Liquid-cooled

Compression Ratio:

9.2:1

Valve Clearance Intake Cold:

0.11 - 0.20 mm (0.004 - 0.008 in)

Valve Clearance Exhaust Cold:

0.16 - 0.26 mm (0.006 - 0.010 in)

Performance

Horsepower Estimated:

Approximately 20-22 hp

Torque Estimated:

Approximately 20-22 lb-ft

Fuel System

Fuel Delivery:

Mikuni BSR33 carburetor

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity:

3.1 gal (11.7 L)

Lubrication

Engine Oil Type:

Yamaha Genuine 4-stroke Engine Oil or equivalent SAE 10W-30 API SE, SF, SG or SH

Engine Oil Capacity W Filter:

1.90 US qt (1.8 L)

Engine Oil Capacity W O Filter:

1.70 US qt (1.6 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic®)

Features

Transmission Features:

Continuously Variable Transmission (CVT) with high/low range and reverse

Transmission Fluid Type:

Yamalube 4 (or equivalent) SAE 10W-30 API SE, SF, SG, SH, SJ

Transmission Fluid Capacity:

1.10 US qt (1.05 L)

Final Drive:

O-ring sealed chain

📐 Dimensions

Weights

Dry Weight:

562 lbs (255 kg)

Wet Weight:

Approximately 584 lbs (265 kg)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

176 lbs (80 kg)

Towing Capacity:

1102 lbs (500 kg)

Dimensions

Overall Length:

77.4 in (1965 mm)

Overall Width:

42.7 in (1085 mm)

Overall Height:

45.1 in (1145 mm)

Wheelbase:

49.2 in (1250 mm)

Ground Clearance:

10.1 in (257 mm)

Seat Height:

33.1 in (840 mm)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

Passive Features

Lighting:

Dual 30W multi-reflector headlights, 8W taillight/stoplight

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights), no advanced infotainment features.

Driver Assistance

Driver Assistance Features:

None, basic utility ATV design.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Initial Service:

First 1000 km (600 miles) or 6 months

Engine Oil Change:

Every 3000 km (1800 miles) or 1 year

Transmission Oil Change:

Every 3000 km (1800 miles) or 1 year

Air Filter Cleaning:

Every 1000 km (600 miles) or 6 months, depending on operating conditions

Spark Plug Replacement:

Every 3000 km (1800 miles) or 1 year

Known Issues

Common Wear Items:

CVT belt, tie rod ends, wheel bearings, brake pads due to typical ATV usage.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Coolant Type:

Permanent type antifreeze (50% solution of ethylene glycol and distilled water)

Grease Type:

Lithium-soap based grease (NLGI No. 2)

📚 Vehicle History

Brand Heritage

Yamaha Atv History:

Yamaha has a long-standing reputation for producing reliable and capable ATVs, dating back to the early days of the ATV market.

Model Evolution

Bruin Series:

The Bruin series was introduced as a successor to models like the Big Bear, offering a balance of utility and comfortable riding for recreational and light work applications.