Yamaha XV19 XV1900 XV 1900 Roadliner Stratoliner Raider 08-12 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 123642

Etiquetas: 2008 2009 2010 2011 2012 Motorcycle Motorcycles Raider Roadliner Stratoliner XV 1900 XV Models XV19 XV1900 Yamaha

Variantes de producto

Descripción

This manual covers the XV19, XV1900 Roadliner, Stratoliner, and Raider models produced between 2008 and 2012. These motorcycles are powered by a robust 1854cc air-cooled, V-twin engine, delivering substantial torque for a commanding riding experience. Known for their exceptional engineering quality, reliability, and distinctive styling, these models cater to riders seeking comfort on long journeys and power for spirited cruising. The XV19 platform, with its various configurations, represents a dedication to the large-displacement cruiser market, offering a blend of classic aesthetics and modern performance. This comprehensive Service Repair Manual provides detailed information essential for the maintenance and repair of your XV19 series motorcycle. It includes in-depth coverage of general information, engine service, transmission service, chassis service, electrical systems, steering, suspension, brakes, fuel systems, lubrication, clutch, and more. The manual offers step-by-step procedures for preventative maintenance, troubleshooting diagnostics, engine rebuilds, transmission overhauls, and electrical system repairs. With its factory-level detail, this manual is an indispensable resource for owners, mechanics, and technicians aiming to keep their motorcycles in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV19 / XV1900 Roadliner / Stratoliner / Raider

Model Variant Codes:

XV19S(C), XV19M(C), XV19CTS(C), XV19CTM(C), XV19CS(C), XV19C(C)

Model Years Covered:

2008, 2009, 2010, 2011, 2012

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Positioning:

This manual targets owners and technicians seeking factory-level repair information for Yamaha's large displacement cruiser motorcycles, including the stylish Roadliner, comfortable Stratoliner, and aggressive Raider.

Competitive Analysis

Analogy:

This manual is the equivalent of what dealership service departments use, providing comprehensive and accurate data typically unavailable in generic repair guides.

Key Features

Delivery:

Instant digital delivery via download, eliminating shipping delays.

Usability:

Print-on-demand functionality allows for clean working copies, reducing wear and tear on expensive original manuals.

Value:

Priced for affordability, offering significant value for maintenance and repair cost savings.

📋 Manual Details

Coverage Areas

General Information:

Engine Service:

Transmission Service:

Chassis Service:

Electrical System:

Steering System:

Suspension System:

Brake System:

Fuel System:

Lubrication System:

Clutch System:

Seat System:

Lock System:

Lighting System:

Battery System:

Frame And Bodywork:

Page Count

Estimated Page Count:

Refer to actual PDF file size for comprehensive coverage. Typically over 500 pages for this level of detail.

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

Adobe Acrobat PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder head, pistons, crankshaft, camshafts, valves, timing system, and cooling system.

Fuel System Injection:

Diagnosis and repair of fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT), ECU, and fuel filter replacement.

Ignition System:

Spark plug specifications, ignition coil testing, ECU control of ignition timing.

Transmission Gearbox:

Gearbox removal, inspection, replacement of gears, shafts, bearings, and seals. Clutch component service.

Drivetrain Final Drive:

Shaft drive system maintenance, including gear oil specifications and checks, and universal joint service.

Brake System Hydraulic:

Brake fluid type and bleeding procedures, caliper and master cylinder service, disc and pad replacement, ABS system diagnostics (if applicable).

Suspension Front Forks:

Fork oil type and level, seal replacement, damping system adjustment, spring replacement.

Suspension Rear Shock:

Shock absorber service, linkage maintenance, spring preload adjustment.

Steering Headset:

Steering bearing inspection, adjustment, and replacement.

Electrical Charging System:

Stator, regulator/rectifier testing, battery specifications and testing.

Electrical Lighting Signals:

Headlight, taillight, turn signals, brake light troubleshooting and bulb replacement.

Electrical Instruments Gauges:

Speedometer, tachometer, fuel gauge, warning lights diagnosis and repair.

Electrical Wiring Diagrams:

Detailed wiring diagrams for all electrical circuits, facilitating troubleshooting.

Chassis Frame:

Frame inspection for damage, component mounting points.

Bodywork Trim:

Fairing, tank, fender, seat removal and installation, plastic trim service.

Wheels Tires:

Tire pressure specifications, wheel bearing inspection and replacement, rim service.

Locks Ignition:

Key system, ignition switch, steering lock service.

Procedures Included

Preventative Maintenance:

Scheduled maintenance checks, lubrication points, filter replacements, fluid changes.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common problems, symptom-based troubleshooting guides.

Engine Rebuild:

Detailed instructions for complete engine overhaul, including torque specifications, clearances, and assembly sequences.

Transmission Overhaul:

Procedures for gearbox and clutch assembly/disassembly and repair.

Suspension Overhaul:

Front fork and rear shock absorber servicing, including seal and oil replacement.

Electrical System Repair:

Diagnosis and repair of all electrical components and circuits.

Brake System Maintenance:

Brake bleeding, pad replacement, caliper service.

Fuel System Cleaning:

Fuel injector cleaning and fuel system component inspection.

Wheel Tire Service:

Wheel bearing replacement, tire installation advice.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine and chassis rebuilds.

📊 Manual Specifications

File Format

Format:

PDF (Adobe Acrobat)

Searchable:

Yes, text is searchable within the PDF.

Compatibility:

PC and Mac compatible.

Print Quality

Printability:

Printable, allowing users to print specific sections or the entire manual.

Binding Type

Binding Recommendation:

User can print and use a 3-ring binder for easy reference and navigation.

Paper Type

Suggested Use:

Recommended to print sections as needed to avoid soiling original paper manuals, or print entire manual for workshop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, 4-valve V-twin

Displacement:

1854cc (113.1 cubic inches)

Bore X Stroke:

97.0 mm x 122.0 mm (3.82 in x 4.80 in)

Compression Ratio:

9.5:1

Fuel Induction:

Fuel Injection with Electronic Ignition (ECI)

Performance

Horsepower:

Approx. 99.5 HP @ 5250 RPM (varies by model and region)

Torque:

Approx. 126 ft-lbs @ 3500 RPM (varies by model and region)

Fuel System

Fuel Delivery:

Mikuni 43mm throttle body with dual injectors

Fuel Tank Capacity:

4.7 gallons (17.8 L)

Lubrication

Oil Type:

Yamalube 20W-40 API SG or higher (refer to manual for specific grade)

Oil Capacity With Filter:

4.00 US qt (3.8 L)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Clutch Type:

Wet, multiple-disc

Features

Drive Type:

Shaft Drive

Final Drive Ratio:

1:1.615

📐 Dimensions

Exterior

Overall Length:

Approx. 98.6 inches (2505 mm)

Overall Width:

Approx. 37.4 inches (950 mm) - Raider, 38.8 inches (985 mm) - Roadliner/Stratoliner

Overall Height:

Approx. 46.1 inches (1170 mm) - Raider, 47.4 inches (1205 mm) - Roadliner/Stratoliner

Wheelbase:

Approx. 67.3 inches (1710 mm)

Weights

Dry Weight:

Approx. 666 lbs (302 kg) - Raider, 701 lbs (318 kg) - Roadliner/Stratoliner

Wet Weight:

Approx. 705 lbs (320 kg) - Raider, 745 lbs (338 kg) - Roadliner/Stratoliner (estimated with full fluids)

Ground Clearance:

Approx. 5.5 inches (140 mm)

🛡️ Safety Features

Ratings

Safety Features General:

Designed to meet all relevant safety standards for motorcycles in its class. Manual provides diagnostics for safety-related systems like brakes and lighting.

Active Features

Braking System:

Hydraulic dual front disc brakes, hydraulic rear disc brake. Excellent stopping power and modulation.

Lighting:

Halogen headlight, LED taillight/brake light, front and rear turn signals for maximum visibility.

Passive Features

Frame Construction:

Robust steel frame providing stability and rider confidence.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer and tachometer, digital odometer, trip meters, fuel gauge, clock, and various indicator lights. Rider ergonomics and display visibility are key design aspects.

Driver Assistance

ABS (Anti-lock Braking System) was an optional feature on some models and years, enhancing braking safety. Manual covers ABS diagnostics if equipped.

Connectivity

Diagnostic Port:

Features a diagnostic port for connecting to electronic diagnostic tools for fault code reading and system analysis.

🔧 Maintenance

Service Intervals

First Service:

600 miles (1,000 km) or 1 month.

Subsequent Services:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Specific items may have different intervals.

Engine Oil Change:

Every 3,700 miles (6,000 km) or 6 months.

Air Filter Inspection:

Every 3,700 miles (6,000 km).

Spark Plug Replacement:

Refer to manual, typically around 12,000-18,000 miles (20,000-30,000 km).

Fluid Specifications

Brake Fluid:

DOT 4 (refer to manual for exact specification).

Fork Oil:

Yamalube Fork Oil (or equivalent) with specific viscosity and level, detailed in manual.

Final Drive Gear Oil:

Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 (refer to manual for exact specification).

Known Issues

Common Wear Items:

Brake pads, tires, clutch plates (depending on riding style), wheel bearings.

Potential Electrical:

While generally reliable, potential for regulator/rectifier issues exists on some older models, as with many V-twins. The manual provides diagnostic steps.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company, established in 1955, has a long history of producing high-quality motorcycles, known for their innovation, performance, and reliability.

Model Evolution

Xv19 Lineage:

The XV19 platform, introduced in the mid-2000s, represented Yamaha's commitment to the large-displacement V-twin cruiser market. The Roadliner and Stratoliner focused on classic styling and comfort, while the Raider offered a more modern, custom-inspired aesthetic with a raked-out front end.

Production

Production Period:

2006-2014 for the XV19 platform.

Manufacturing Location:

Japan and other Yamaha assembly plants.

🏆 Awards & Recognition

Recognitions

Model Achievements:

Yamaha's XV19 series has been recognized for its powerful torque, comfortable riding experience, and premium build quality within the cruiser segment, earning favorable reviews from motorcycle publications.