Kawasaki KLX250 D Tracker X 09-12 Workshop Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 84797

Etiquetas: 2009 2010 2011 2012 D Tracker D Tracker X Kawasaki KLX250 Motorcycle Motorcycles

Variantes de producto

Descripción

This manual provides comprehensive workshop service and repair information for the KLX250 D Tracker X, covering models produced from 2009 to 2012. As a versatile dual-sport and supermoto motorcycle, the KLX250 D Tracker X exemplifies a legacy of producing robust and performance-oriented machines. This guide is designed to assist both mechanical technicians and knowledgeable owners in maintaining and repairing this model, ensuring optimal performance and longevity. The scope of this workshop service manual is extensive, covering all critical systems including the engine, drivetrain, chassis, and electrical components. It details routine maintenance procedures, tune-up guidance, and in-depth repair instructions for everything from component overhaul to complete engine rebuilds. Essential technical specifications, special tool information, and diagnostic procedures for troubleshooting common issues are also provided. This 558-page English language resource utilizes WARNING, CAUTION, and NOTE notations to highlight critical information, empowering users with the knowledge to perform high-quality repairs and maintenance, thereby maximizing the value and reliability of their KLX250 D Tracker X.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250 D Tracker X

Model Year:

2009-2012

Vehicle Type:

Dual-sport / Supermoto

Codes

Internal Product Code:

KLX250DTX0912WSMPDF

👋 Introduction

Market Position

Target Audience:

Mechanical technicians and knowledgeable owners/enthusiasts seeking in-depth maintenance and repair information.

Competitive Analysis

Value Proposition:

Provides dealer-level service information, enabling cost savings and quality repairs, fostering confidence in DIY maintenance.

Key Features

Emphasis Symbols:

Highlights critical information with WARNING, CAUTION, and NOTE notations.

Reliability:

Offers the most reliable information, aiming to help users get the best value from their vehicle.

Comprehensiveness:

A complete service manual containing all necessary instructions for any repair the vehicle may require.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Digital Format:

PDF Download

File Quality:

High-resolution PDF, ensuring clear diagrams and text.

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly and reassembly, lubrication system, fuel system (including fuel injection if applicable), ignition system, cooling system (if applicable), exhaust system.

Drivetrain Systems:

Transmission (clutch, gearbox, final drive), gearbox disassembly and reassembly, lubrication.

Chassis Systems:

Frame, suspension (front fork, rear shock absorber), steering system, braking system (front and rear), wheels and tires.

Electrical Systems:

Wiring diagrams, lighting system, ignition system components, battery, starter, charging system, instrument cluster, troubleshooting electrical faults.

Bodywork And Fixtures:

Body panel removal and installation, seating, fairings, fenders, mirrors, controls.

Frame And Body:

Frame structure, mounting points, body panel removal/installation, seat, fuel tank, fenders.

Fuel And Emission Controls:

Detailed information on the fuel system, including fuel pump, injectors, and emission control components (if applicable).

Cooling System:

Information on the radiator, fan, coolant flow, and related components for liquid-cooled variants.

Suspension And Steering:

Front fork overhaul, rear shock absorber servicing, steering head bearing maintenance, and wheel bearing replacement.

Procedures Included

Maintenance Procedures:

Routine maintenance, tune-ups, oil changes, filter replacements, chain adjustment, lubrication points.

Repair Procedures:

Component removal and installation, overhaul of major assemblies (engine, transmission, suspension, brakes), troubleshooting and diagnostics.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common issues, fault diagnosis using symptoms and test procedures.

Special Tool Information:

Identification and use of specialized tools required for specific adjustments and repairs, including Kawasaki part numbers for tools.

Proprietary Component Instructions:

Incorporation of instructions for proprietary components from their respective manufacturers to ensure proper understanding and integration.

Torque Specifications:

Essential torque values for all critical fasteners and bolts to ensure correct assembly and prevent damage.

Assembly Disassembly:

Detailed step-by-step instructions for the assembly and disassembly of all major components and sub-assemblies.

Technical Depth

Depth Of Information:

Comprehensive coverage from routine maintenance to complete engine and transmission disassembly, aiming for professional technician level understanding.

Diagnostic Tools:

Guidance on using diagnostic tools, including specific Kawasaki diagnostic tools or general methods.

Rebuild Procedures:

Detailed procedures for complete engine rebuilds, including piston, cylinder, crankshaft, and valve train servicing.

📊 Manual Specifications

File Format

Format Type:

Print Quality

Printability:

Yes, printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Delivery

Delivery Method:

Fast and Free Electronic Delivery via Email

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, DOHC, four-valve single cylinder

Performance

Bore X Stroke:

72.0 x 61.2 mm (typical for KLX250 series, confirmation needed for specific D Tracker X variant)

Displacement:

249 cc (approximate, confirmation needed)

Compression Ratio:

11.0:1 (typical)

Fuel System

Fuel Delivery:

Fuel injection (specifics detailed in manual)

Fuel Type:

Unleaded gasoline (specific octane rating detailed in manual)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed

Optional

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Overall Length:

Approximately 2,150 mm (typical for KLX250 series, confirmation needed)

Overall Width:

Approximately 820 mm (typical for KLX250 series, confirmation needed)

Overall Height:

Approximately 1,175 mm (typical for KLX250 series, confirmation needed)

Weights

Curb Weight:

Approximately 135 kg (typical for KLX250 series, confirmation needed)

🛡️ Safety Features

Ratings

Safety Compliance:

Manual includes safety precautions and emphasizes the use of safety equipment.

Active Features

Braking System:

Disc brakes front and rear (specifics on caliper type, rotor size detailed in manual)

Passive Features

Warning Systems:

Prominent use of WARNING and CAUTION indicators for safety-critical operations.

💡 Technology Features

Infotainment

Instrument Cluster:

Details on the instrument cluster functions, indicators, and potential troubleshooting (e.g., tachometer, speedometer, neutral indicator, warning lights).

Driver Assistance

N/A for this model and manual type (focus is on mechanical and electrical systems).

Connectivity

N/A for this model and manual type (focus is on mechanical and electrical systems).

🔧 Maintenance

Service Intervals

Routine Maintenance:

Detailed procedures for routine maintenance tasks with recommended intervals (e.g., oil changes, valve checks, chain lubrication, brake inspections).

Tune Up Procedure:

Comprehensive tune-up procedures covering ignition timing, carburetor/fuel injection adjustments, and general performance checks.

Fluid Specifications

Engine Oil:

Specific type, viscosity, and capacity for engine oil (e.g., SAE 10W-40 API SG or higher, confirmation needed from manual).

Coolant:

Type and mixture ratio for coolant (if liquid-cooled) detailed in manual.

Brake Fluid:

DOT 4 brake fluid recommended (confirmation needed from manual).

Gear Oil:

Specification for transmission and final drive oil (if applicable), including type and capacity.

Known Issues

Common Troubleshooting:

The manual's diagnostic sections are designed to address common issues that may arise with this model, providing expert solutions.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki's long-standing reputation for producing robust and performance-oriented off-road and dual-sport motorcycles.

Model Evolution

Klx Lineage:

The KLX series represents Kawasaki's commitment to versatile off-road and street-legal motorcycles, with the D Tracker X variant offering a supermoto-style configuration.

Production

Production Period:

Manual covers models produced between 2009 and 2012.