1940-1958 Harley Davidson 45 SV & Servicar (Servi-car) Service Repair Workshop Manual Downland

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Tipo: Motorcycle

Proveedor:

SKU: 49347

Etiquetas: 1940 1941 1942 1943 1944 1945 1946 1947 1948 1949 1950 1951 1952 1953 1954 1955 1956 1957 1958 45 SV Harley Davidson Motorcycle Motorcycles Servi Car Servicar

Variantes de producto

Descripción

This manual covers the 45 SV and Servi-car models produced between 1940 and 1958. These iconic three-wheeled vehicles were engineered for robust performance and commercial utility, featuring the reliable SV (Side Valve) V-twin engine. The Servi-car was designed as a versatile workhorse, with variations including small and large cargo boxes and the option of a tow bar, catering to diverse needs from postal services to industrial transport. Renowned for their durable construction, these vehicles have become a testament to American engineering and a sought-after classic for enthusiasts. This comprehensive Factory Service Repair Workshop Manual provides in-depth technical guidance for all Servi-car models, including specific configurations like the G, GA, GD, GE, and GDT. It details essential maintenance procedures, troubleshooting diagnostics, and step-by-step repair instructions for all major systems, including the engine, transmission, fuel system, electrical components, and chassis. With hundreds of photos and illustrations, this manual is an indispensable resource for owners and technicians alike, enabling them to maintain, repair, and restore these vintage machines to their optimal working condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

45 SV & Servi-car

Year Range:

1940-1958

Codes

Engine Code:

SV (Side Valve)

Chassis Codes:

G, GA, GD, GE, GDT

👋 Introduction

Market Position

Target Audience:

Enthusiasts and professional mechanics seeking detailed repair and maintenance information for vintage Harley-Davidson Servi-cars.

Competitive Analysis

Value Proposition:

Provides in-depth, factory-level technical guidance at a fraction of the cost of specialized mechanic services, enabling DIY repairs and restoration.

Key Features

Accessibility:

Instant download, accessible on common operating systems, printable pages for workshop use.

Completeness:

100% complete and intact, covering the full scope of service and repair procedures.

Detail Level:

Highly detailed with step-by-step instructions and extensive visual aids.

📋 Manual Details

Coverage Areas

Primary Models Covered:

All Harley-Davidson Servi-Car models (G, GA, GD, GE, GDT)

Specific Features Covered:

Models with small box and tow bar (G), small box and no tow bar (GA), large box and no tow bar (GD), large box and air tank (GE), large box and tow bar (GDT)

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but described as highly detailed with hundreds of photos/illustrations)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine service, repair, and troubleshooting

Transmission:

Detailed coverage of transmission components and procedures

Fuel System:

Carburetor, fuel lines, fuel tank service and adjustment

Electrical:

Wiring diagrams, ignition system, lighting, charging system

Chassis:

Frame, suspension (front and rear), steering, wheels, and brakes

Cooling System:

Specific to air-cooled SV engines, covering heat dissipation and related components.

Electric Starter:

Service and repair of the electric starter system

Fuel Injection:

Note: The product description lists 'Fuel injection' but Harley-Davidson 45 SV engines are typically carbureted. This may be a generic listing or refer to early or specialized systems not common to the core model. Requires clarification or may be a misprint in the original product description.

Bodywork:

Information related to the Servi-car body/box construction and mounting

Procedures Included

Maintenance:

Routine maintenance, lubrication, adjustments, and inspections

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Repair:

Step-by-step repair instructions for all major components, based on complete disassembly.

Rebuilds:

Detailed instructions for engine, transmission, and other component rebuilds.

Assembly:

Guidance on correct assembly sequences and torque specifications.

Technical Depth

Depth:

Comprehensive (suitable for DIY and experienced mechanics), covering complete disassembly and reassembly.

Illustrations:

Hundreds of photos and detailed illustrations

Documentation Type:

Factory service data

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC based Windows operating systems and Mac

Requirements:

Adobe PDF Reader & WinZip (for download/unzipping)

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson SV (Side Valve) V-twin

Displacement:

Approximately 45 cubic inches (737 cc)

Bore X Stroke:

Approx. 2.75 in x 3.125 in (70 mm x 79.4 mm) - Specific figures to be confirmed in manual

Compression Ratio:

Varies by specific model year and tune, typically around 6.0:1 to 7.0:1 - Specific figures to be confirmed in manual

Performance

Horsepower:

Approx. 20-25 HP (estimated) - Specific figures to be confirmed in manual

Torque:

Not explicitly stated in product info, but designed for robust low-end torque for utility. Specific figures to be confirmed in manual.

Fuel System

Carburetor:

Typically a single Linkert or similar carburetor. Manual will detail specific types and adjustments.

Fuel Type:

Gasoline. Manual will specify octane requirements and any lead/unleaded considerations for the era.

🔧 Transmission

Standard

Type:

3-speed constant mesh manual transmission

Optional

Options:

N/A (Standard for this model range)

Features

Clutch:

Dry multi-plate clutch system. Manual will cover clutch adjustment and replacement.

Drive Type:

Belt drive to rear wheel

Gear Ratios:

Specific gear ratios will be detailed within the manual.

Transmission Fluid:

Manual will specify type and capacity (e.g., specific weight gear oil).

📐 Dimensions

Exterior

Wheelbase:

Varies by specific Servi-car configuration (G, GA, etc.). Manual will contain chassis dimensions.

Overall Length:

Varies by specific Servi-car configuration. Manual will contain chassis dimensions.

Cargo

Box Capacity:

Designed for utility, with variations in box size (small/large). Manual details specific cargo configurations.

Weights

Dry Weight:

Approx. 600-700 lbs (estimated, varies by configuration). Manual will contain exact weight specifications.

Payload Capacity:

Designed for commercial use, payload capacity will be detailed in the manual.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Vehicle manufactured prior to modern safety rating systems)

Active Features

Braking System:

Drum brakes (front and rear). Manual covers adjustment and maintenance.

Lighting:

Headlight, taillight, brake light. Electrical section covers maintenance and troubleshooting.

Passive Features

Chassis Construction:

Robust steel frame designed for durability. Manual details frame inspection and repair.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Vintage vehicle, no electronic infotainment systems)

Driver Assistance

Driver Assistance Features:

N/A (Vintage vehicle, no electronic driver assistance features)

Connectivity

Connectivity Options:

N/A (Vintage vehicle)

🔧 Maintenance

Service Intervals

Oil Change:

Specific intervals (e.g., every 1,000-2,000 miles or annually) will be detailed. Manual will cover engine oil type and capacity.

Tune Up:

Includes spark plug inspection/replacement, ignition timing, carburetor adjustment. Intervals will be specified.

Lubrication:

Regular lubrication of chassis pivot points, bearings, and moving parts is critical. Manual will provide a lubrication chart.

Fluid Specifications

Engine Oil:

Manual will specify viscosity grade (e.g., SAE 50 or SAE 20W-50) and API service classification suitable for the era.

Transmission Fluid:

Manual will specify the correct type and quantity of gear oil for the transmission.

Primary Chain Case Oil:

Manual will detail the type and amount of oil for the primary drive system.

Known Issues

Common Wear Items:

Typical wear items include clutch plates, brake shoes, wheel bearings, and carburetor components. Manual provides guidance on inspection and replacement.

Ignition System:

Points and condenser may require periodic adjustment or replacement. Manual covers ignition timing.

Carburetor Issues:

Carburetors from this era can be prone to gumming and require regular cleaning and adjustment for optimal performance. Manual provides detailed procedures.

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson, an iconic American motorcycle manufacturer with a long history of innovation and performance dating back to 1903.

Model Evolution

Servi-Car Development:

The Servi-car was developed as a versatile three-wheeled utility vehicle, primarily for commercial use, postal services, and industrial applications. It provided stable transport for goods and personnel.

Product Line Duration:

Produced by Harley-Davidson from 1932 to 1973, with this manual covering a significant portion of its early and mid-production years.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA

Production Volume:

Significant production numbers for commercial use throughout its lifespan.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Vehicle is a workhorse model, awards are not typically documented in this context. Its success is measured by its utility and longevity.)

Ratings

Reliability Ratings:

Renowned for robust construction and durability in commercial applications during its production era.

Certifications

Certifications:

N/A (Vintage vehicle, no modern safety or emissions certifications)