This manual serves as a comprehensive guide for AJS and Matchless motorcycles produced between 1957 and 1966. Renowned British manufacturers, AJS and Matchless produced a range of lightweight and heavyweight models during this era, including the 250 c.c. and 350 c.c. G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, and 8 models, as well as the 350 c.c., 500 c.c., and 600 c.c. G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, and 18CS models. This period saw significant evolution in motorcycle engineering, and this manual provides the detailed information necessary to understand and maintain these classic machines.
The 1957-1966 Service Repair Workshop Manual is an essential resource for owners and mechanics alike. It covers all major systems, including engine design, lubrication, drivetrain, suspension, brakes, and the electrical systems from Wipac and Lucas, featuring detailed wiring diagrams. The manual provides step-by-step repair instructions, periodical maintenance schedules, fluid specifications and capacities, and troubleshooting guidance for common issues. Its comprehensive nature, from basic servicing to complete overhauls, ensures that users can effectively maintain and repair their motorcycles, preserving their performance and longevity.
Manufacturer Country:
United Kingdom
Product Name:
AJS & MATCHLESS 1957-1966 Service Repair Workshop Manual
Covered Years:
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966
Positioning:
Essential resource for owners and mechanics of classic AJS and Matchless motorcycles, providing factory-level repair and maintenance information.
Uniqueness:
Provides vehicle-specific information, not generic, replicating the exact documentation used by authorized dealers.
Content Richness:
Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Cost Saving:
Enables owners to perform maintenance and repairs themselves, saving significant costs on labor and parts.
Lightweight Models:
250 c.c. and 350 c.c. models G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, 8 (1958-1964)
Heavyweight Models:
350 c.c., 500 c.c., 600 c.c. models G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, 18CS (1957-1966)
Estimated Page Count:
Extensive (Specific count not provided, but described as 'full' and 'complete')
Type:
Service Repair Workshop Manual
Engine Systems:
Engine design changes, lubrication, engine servicing, engine overhaul, engine tuning
Drivetrain Systems:
Gearbox and Clutch, Transmission
Suspension And Steering:
Front forks, Rear suspension units, Frame, Wheel bearings
Braking And Wheels:
Wheels and Brakes
Fuel And Induction:
Carburettor
Electrical Systems:
Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, Magneto, Dynamo, Wiring Diagrams
Maintenance Procedures:
Periodical maintenance, Recommended lubricants, Fluid specifications, Fluid capacities, Filter replacements
Repair Procedures:
Step-by-step repair instructions for all major components, Engine overhaul, Gearbox repair, Clutch adjustment, Fork servicing, Brake system repair, Electrical system troubleshooting
Troubleshooting:
Diagnostic procedures for common issues, Fault finding for electrical and mechanical systems
Depth:
Comprehensive (from basic maintenance to complete overhaul and diagnostics)
Target Audience:
Owner with basic mechanical skills, Independent service professionals, Authorized dealer service departments
Compatibility:
All Versions of Windows and Mac
Printability:
Yes (Individual pages printable)
Binding:
N/A (Digital format)
Paper Type:
N/A (Digital format)
Searchability:
Likely searchable text within PDF (standard for well-prepared PDFs)
Engine Types:
Single-cylinder (various configurations for lightweight and heavyweight models)
Lightweight Displacement:
250 c.c., 350 c.c.
Heavyweight Displacement:
350 c.c., 500 c.c., 600 c.c.
Horsepower Torque:
Detailed specifications available within the manual, varying by specific model and engine size.
Carburetion:
Detailed coverage of carburettor servicing and adjustment, likely including popular models of the era (e.g., Amal).
Lubrication System:
Comprehensive guidance on lubrication procedures and recommended lubricants.
Ignition Type:
Coil ignition and Magneto ignition systems covered.
Gearbox Type:
Manual transmission (likely 4-speed or 5-speed configurations common for the era).
Clutch System:
Detailed information on clutch operation, adjustment, and servicing.
Gear Ratios:
Specific gear ratios would be detailed within the manual for each model variant.
Dimensions:
Specific dimensions (length, width, height, wheelbase) are model-dependent and are covered within the manual.
Dry Weight:
Dry weight specifications for various models are included in the technical data.
Safety Features:
Focus is on mechanical and electrical systems; safety ratings in the modern sense are not applicable. Emphasis on correct brake function and electrical system integrity.
Infotainment Systems:
N/A (Focus is on mechanical and electrical systems of classic motorcycles)
Driver Assistance Features:
N/A (Focus is on mechanical and electrical systems of classic motorcycles)
Electrical Component Brands:
Covers systems from Wipac and Lucas, major electrical component suppliers of the era.
Wiring Diagrams:
Detailed wiring diagrams are a key feature, crucial for diagnosing and repairing electrical faults.
Maintenance Schedule:
Detailed periodical maintenance schedules are provided, outlining regular checks and services.
Engine Oil Type:
Specific recommended engine oil grades and types (e.g., SAE viscosity ratings for the era) are detailed.
Gearbox Oil Type:
Recommended gearbox oil specifications are provided.
Brake Fluid Type:
Specifications for brake fluid (if hydraulic brakes are fitted) would be included.
Engine Oil Capacity:
Specific oil capacities for engine and gearbox are included.
Common Problems:
While not explicitly listed as 'known issues,' the troubleshooting sections and detailed repair procedures inherently address common wear-and-tear and potential failure points for these classic motorcycles.
Tune Up Details:
Procedures for engine tuning, including carburettor adjustments and ignition timing, are comprehensively covered.
Heritage:
AJS and Matchless are iconic British motorcycle manufacturers with a rich history in road and competition use.
Evolution:
The manual covers a significant period of development for both brands, encompassing evolution in engine technology, chassis design, and electrical systems.
Production Period:
Models covered range from 1957 to 1966, a period of considerable innovation and change in motorcycle design.
Recognition:
Implicit recognition as the standard factory documentation for servicing these iconic motorcycles.