This workshop service repair manual provides comprehensive coverage for AJS and Matchless motorcycles, encompassing a wide range of lightweight models produced between 1958 and 1964, and heavyweight models from 1957 to 1966. These motorcycles represent a significant era in British motorcycle development. The manual details various engine displacements, including 250 c.c., 350 c.c., 500 c.c., and 600 c.c., and covers all model, engine, trim, and transmission types within the specified production periods. It is designed to assist owners, mechanics, restorers, and enthusiasts in maintaining and repairing these classic machines.
This extensive manual offers factory-level repair information, enabling users to perform diagnostics, maintenance, and repairs efficiently. It covers all major systems, including engine design, lubrication, transmission, clutch, suspension, frame, wheels, brakes, and electrical components such as magneto, and dynamo. Detailed procedures for periodic maintenance, tune-ups, and troubleshooting are provided, along with step-by-step repair instructions for disassembly, assembly, and reinstallation. The manual's professional-level detail, including hundreds of pages of diagrams, illustrations, photos, critical specifications, and warnings, makes it an invaluable resource for anyone working on AJS and Matchless motorcycles.
Model:
Multiple (Lightweight & Heavyweight)
Model Codes Lightweight:
G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, 8
Model Codes Heavyweight:
G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, 18CS
Target Audience:
AJS and Matchless owners, mechanics, restorers, and enthusiasts
Target Use:
Ideal for DIY mechanics and professional workshops to perform diagnostics, maintenance, and repairs.
Value Proposition:
Provides factory-level repair information, enabling significant savings on maintenance and repair costs compared to professional shop rates.
Accessibility:
Instant digital download, eliminating shipping costs and wait times.
Usability:
Easy navigation with a numbered table of contents, allowing quick access to specific information.
Primary Coverage:
AJS and Matchless motorcycles
Lightweight Years:
1958-1964
Heavyweight Years:
1957-1966
All Models Engines Trims Transmissions:
Covers All Models/Engines/Trim/Transmissions Types within the specified year ranges.
Estimated Page Count:
Hundreds (specific count not provided, but comprehensive)
Type:
Workshop Service Repair Manual
Engine:
Engine design changes, lubrication, recommended lubricants, engine servicing, engine overhaul
Transmission Clutch:
Gearbox and Clutch, Transmission
Suspension Frame:
Front forks, Rear suspension units, Frame
Wheels Brakes:
Wheel bearings, Wheels and Brakes
Electrical Ignition:
Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, Magneto, Dynamo, Wiring Diagrams
Frame Analysis:
Service and repair information related to the motorcycle frame.
Maintenance:
Periodical maintenance, Service procedures
Troubleshooting:
Troubleshooting, Diagnostic information, Electrical system diagnosis
Repair:
Detailed repair procedures, Disassembly, Assembly, Cleaning, Reinstalling procedures
Wheel Bearing Service:
Procedures for servicing wheel bearings.
Suspension Service:
Detailed procedures for front forks and rear suspension units.
Depth:
Professional-level diagnostics, repair, and maintenance; equivalent to factory manuals used by local service shops
Detail Level:
Step-by-step repair procedures, detailed illustrations, drawings, photos, enlarged insets for parts examination, critical specifications, notes, cautions, and warnings
Diagrams Illustrations:
Hundreds of pages of diagrams and detailed information, including illustrations, drawings, and photos.
Completeness:
COMPLETE and INTACT without any MISSING/CORRUPT part or pages.
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT
Binding:
Digital Download (No physical binding)
Paper Type:
N/A (Digital PDF)
Software Requirements:
Adobe PDF Reader, WinZip
Operating Systems:
All Versions of Windows & Mac
Displacement Lightweight:
250 c.c. and 350 c.c.
Displacement Heavyweight:
350 c.c., 500 c.c., 600 c.c.
Horsepower Torque:
Specific figures not provided in product description; manual contains detailed specifications.
Carburettor Coverage:
Detailed information on carburettor setup and service.
Recommended Lubricants:
Specific recommendations for engine oil, gearbox oil, and other lubricants are detailed within the manual.
Technical Updates:
Information on engine design evolution throughout the covered years.
Transmission Type:
Manual gearbox (specific configurations like number of speeds may vary by model, covered in manual)
Clutch Type:
Details on clutch operation and servicing included.
Gearbox Overhaul:
Comprehensive procedures for gearbox disassembly, inspection, repair, and assembly.
Wheelbase Ground Clearance:
Varies by model; detailed specifications are within the manual.
Dry Weight:
Varies by model; detailed specifications are within the manual.
Safety Features:
Manual covers inspection and maintenance of braking systems and electrical components for safe operation.
Braking System:
Detailed information on drum brake systems, linkage adjustments, and linings.
Infotainment Systems:
N/A (Focus on mechanical and electrical systems of the era)
Driver Assistance Systems:
N/A (Focus on mechanical and electrical systems of the era)
Connectivity Features:
N/A (Focus on mechanical and electrical systems of the era)
Ignition Types:
Covers both Magneto and Coil Ignition systems.
Periodical Maintenance:
Detailed schedule for routine checks, adjustments, and lubrication.
Engine Oil:
Specific SAE grades and API classifications for engine oil are provided.
Gearbox Oil:
Recommended lubricant types and viscosities for the gearbox.
Brake Fluid:
Specifications for brake fluid type and maintenance procedures are included.
Common Wear Items:
Manual provides guidance on inspection and replacement of common wear items like brake shoes, clutch plates, cables, and suspension components.
Carburettor Tuning:
Instructions for adjusting and synchronizing carburettors for optimal performance.
Charging System Checks:
Procedures for checking and servicing the dynamo/alternator and electrical circuits.
Manufacturer:
Associated Motorcycles (AMC) producing AJS and Matchless brands.
Era Focus:
Covers a significant period of development for both lightweight and heavyweight British motorcycles from AJS and Matchless.
Production Period:
1957-1966
Industry Standard:
Recognized as an original workshop manual used by professional technicians.