Engine Mechanical:
Engine disassembly, assembly, inspection, troubleshooting, and repair for all applicable engines (Slant-6, 318 V8, 383 V8, 440 V8).
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor service (Holley, Carter, Edelbrock), fuel filter replacement.
Ignition System:
Distributor service, ignition coil, spark plugs, points and condenser (if applicable), timing adjustments.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, troubleshooting leaks.
Exhaust System:
Manifold repair, exhaust pipe and muffler replacement, catalytic converter (if applicable, rare for '69).
Transmission Manual:
Service, overhaul, and repair for Chrysler A833 4-speed manual transmission. Clutch operation and adjustment.
Transmission Automatic:
Service, overhaul, and repair for TorqueFlite A727 and A904 automatic transmissions. Fluid type, capacity, and adjustment procedures.
Drive Axle:
Rear axle service, differential types (e.g., Sure-Grip), lubrication, half-shafts, and universal joints.
Suspension Front:
Ball joints, tie rods, control arms, bushings, springs, shock absorbers, wheel alignment specifications.
Suspension Rear:
Leaf springs (Coronet/Dart), torsion bars (Charger - not common), shock absorbers, bushings, rear axle location.
Steering System:
Steering column, steering gear (manual and power steering), tie rods, idler arm, power steering pump and components.
Brake System:
Front drum and optional front disc brake service, rear drum brake service, master cylinder, wheel cylinders, brake lines, parking brake.
Electrical System:
Wiring diagrams, charging system (alternator/generator, voltage regulator), starting system (starter motor, solenoid), battery maintenance.
Lighting System:
Headlights, taillights, brake lights, turn signals, interior lighting, bulb types and replacement.
Instrumentation:
Gauges (speedometer, fuel, oil pressure, ammeter), warning lamps, troubleshooting instrument cluster issues.
HVAC System:
Heater core, defroster system, blower motor, control linkages, air conditioning system (if equipped).
Body Exterior:
Body panel adjustments, door, hood, trunk operation, weatherstripping, bumpers, grille, trim.
Body Interior:
Seat adjustment and removal, headliner, door panels, dashboard assembly, carpeting.
Chassis Frame:
Frame inspection, straightening, repair procedures, crossmember details.
Routine Maintenance:
Oil change, filter replacement, tune-up procedures, chassis lubrication, tire rotation, fluid level checks.
Troubleshooting:
Diagnostic charts and procedures for common problems across all systems, symptom-based troubleshooting.
Engine Overhaul:
Complete engine rebuild procedures, including disassembly, cleaning, inspection, measurement, and reassembly.
Transmission Rebuild:
Detailed steps for rebuilding both manual and automatic transmissions.
Brake Service:
Front disc and drum brake caliper/wheel cylinder replacement, brake pad/shoe replacement, bleeding procedures.
Electrical Diagnostics:
Troubleshooting electrical circuits, component testing, fuse and circuit breaker identification.
Suspension Alignment:
Specifications and procedures for adjusting camber, caster, and toe.
Body Repair:
Minor body panel repair, rust treatment, and replacement procedures.
Depth:
Detailed mechanical and electrical repair procedures, including specifications, tolerances, and torque values. Suitable for professional mechanics and skilled DIY enthusiasts.
Tune Up Interval:
Typically every 6,000 miles or 6 months for basic tune-up (spark plugs, points, condenser, cap, rotor, timing). Carburetor adjustments as needed.
Oil Change Interval:
Recommended every 3,000 miles or 3 months with filter replacement.
Engine Oil:
API Service Classification MS (Motor Service), viscosity typically SAE 10W-30 or 10W-40 depending on climate. Check manual for exact specs.
Transmission Fluid Automatic:
Chrysler Mopar Automatic Transmission Fluid (ATF), Type A Suffix A (or equivalent).
Coolant:
Ethylene Glycol based antifreeze mixed 50/50 with distilled water. Mopar Antifreeze recommended.
Brake Fluid:
DOT 3 Heavy Duty Hydraulic Brake Fluid.
Power Steering Fluid:
Chrysler Automatic Transmission Fluid (ATF) Type A Suffix A or equivalent.
Common Wear Items:
Ball joints, tie rod ends, kingpins (if applicable), wheel bearings, universal joints, exhaust systems, fuel pumps, radiators, carburetor issues (gumming, leaks).
Engine Specific Issues:
Slant-6: Oil leaks from rear main seal. V8s: Valve stem seals, intake manifold gasket leaks, oil pan gasket leaks.
Body Issues:
Rust in common Mopar areas: cowl vents, rear quarter panels, trunk floor, door bottoms, frame rails.