Target Audience:
Garage owners, Service repairers, MOT testers, Parts advisers, Collectors, Enthusiasts, DIY individuals.
Positioning Statement:
The definitive resource for maintaining and repairing Volvo's 300 and 400 series vehicles, offering factory-level technical insight for enthusiasts and professionals alike.
Value Proposition:
Cost-effective, complete, and intact manual identical to those used in service shops. Provides confidence for DIY repairs and services.
Diy Viability:
Empowers DIY mechanics by providing the necessary technical data and procedural guidance to confidently perform complex repairs and routine maintenance.
Manual Features:
Instant download, no shipping costs, no activation codes/encryption. Comprehensive coverage, detailed instructions, and technical specifications.
Models Covered:
Volvo 440 (1.6i, 1.7 variants, 1.7 Turbo, 1.8i, 2.0i, 1.9 Turbo Diesel), Volvo 460 (1.7 variants, 1.7 Turbo, 1.8i, 2.0i, 1.9 Turbo Diesel), Volvo 480 (1.7 variants, 1.7 Turbo, 2.0i)
Type:
Workshop Repair & Service Manual
Format:
DVD Image, ZIP (Downloadable PDF)
Major Systems:
Engine Lubrication and Cooling, Ignition System, Transmission System, Gearbox & Clutch, Electric Starter, Crankshaft/Transmission/Balancer, Wheels & Tyres, Electrical System, Braking System, Suspension, Rear Wheel System, Cylinder Head/Valves, Cooling system, Engine Removal and Installation, Battery/Charging System, Chassis, Lights/Meters/Switches, Frame/Body Panels/Exhaust System, Front Wheel and Steering System, Engine Fuel System, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Body & Fixtures
Specific Engine Systems:
Engine Lubrication and Cooling, Ignition System, Engine Fuel System, Fuel injection system, Crankcase/Piston/Cylinder, Cylinder Head/Valves, Engine Combustion System.
Chassis And Suspension:
Detailed coverage of front and rear suspension components, steering system, wheel bearings, and chassis lubrication points.
Repair Maintenance Procedures:
Disassembling, Inspecting, Assembling, Periodic checks & Adjustments, Troubleshooting, General Information, Maintenance, Fault code diagnostics, Re-setting of service light indicators, Fluid levels & grades, Service intervals, General vehicle maintenance & mechanical information
Troubleshooting Guides:
Dedicated Troubleshooting section with specific fault code diagnostics and systematic problem-solving for various vehicle issues.
Bodywork Repair:
Information on body panel removal and installation, chassis alignment, exhaust system repair, and collision repair guidelines.
Depth Of Information:
Comprehensive step-by-step instructions, diagrams, illustrations, and specifications for repair and troubleshooting. Covers all models, engines, trim, and transmission types within the specified production years. Includes specific torque settings and problematic technical solutions.
Wiring Diagrams Coverage:
Includes comprehensive Wiring Diagrams for all electrical systems, crucial for diagnosing electrical faults.
Torque Settings:
Essential for accurate assembly and repair, the manual provides specific torque settings for numerous bolts, nuts, and fasteners across all major components.
PDF Quality:
High quality, readable, and printable PDF. Expandable pages for detailed viewing.
Os Compatibility:
Compatible with Windows 95/98/ME/XP/Vista/7. Windows 8 untested but likely functional due to PDF format.
Print Readability:
Designed to be easily readable and printable. Assumed to be high-resolution digital reproductions of original factory manuals.
Page Expandability:
Pages are expandable for great detail, facilitating close examination of diagrams and text.
Diagram Quality:
High-quality diagrams and illustrations are expected, crucial for visual understanding of repair procedures.
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
400 Series Engine Variants:
1.6i, 1.7 (various HP outputs), 1.7 Turbo, 1.8i, 2.0i, 1.9 Turbo Diesel
300 Series Engine Variants:
Likely includes details on 1.4L, 1.7L, and 2.0L gasoline engines, and potentially diesel variants for some 360 models. Carburetor and fuel injection variations will be covered.
480 Engine Variants:
Primarily 1.7L and 2.0L gasoline engines, including turbocharged variants.
400 Series Horsepower:
Range from 79 HP (1.7) to higher outputs for Turbo variants and 2.0i models (e.g., 102 HP, 106 HP, 109 HP, 110 HP).
Engine Performance Details:
Covers horsepower, torque, bore, stroke, compression ratio, and other critical engine performance parameters for all covered engine options.
Fuel Delivery:
Includes information on Fuel Injection Systems and Carburetor (for applicable 300 series models), covering fuel system diagnostics and repair.
Fuel System Coverage:
Detailed breakdown of fuel pumps, filters, lines, injectors, throttle bodies, and related sensors for both carbureted and fuel-injected systems.
Gearbox Type:
Manual and Automatic transmissions are covered. Specific details on gearbox and clutch operation, repair, and maintenance.
Gearbox And Clutch Coverage:
In-depth coverage of manual and automatic gearbox systems, including clutch operation, hydraulic systems, and transmission fluid specifications.
Transmission Variants:
Information likely covers both front-wheel drive and rear-wheel drive configurations depending on the specific 300 series model. The 400 series are primarily front-wheel drive.
Transmission System Coverage:
Detailed coverage of the transmission system, including gearbox and clutch components, maintenance, and repair procedures.
400 Series Body Styles:
Hatchback (440, 480) and Sedan (460).
300 Series Body Styles:
Hatchback (343, 363) and Sedan (344, 364), with estate variants (345, 365) also possible depending on specific market configurations.
Interior Coverage:
Manual includes sections on Body & Fixtures, Chassis, Frame/Body Panels, and Interior components, implying coverage of interior trim and systems.
Cargo Coverage:
Likely covered under Body & Fixtures and general maintenance sections, pertaining to boot/trunk access and components.
Weight Specifications:
Technical Information & Specifications section will contain curb weight, gross vehicle weight, and potentially payload capacities.
Safety Features Coverage:
The manual's comprehensive nature suggests coverage of braking systems, seat belts, and potentially passive safety features relevant to the era. Specific crash test ratings are unlikely to be detailed in a service manual but the underlying systems are covered.
Brakes System Coverage:
Detailed specifications and procedures for front and rear brakes (discs and drums), hydraulic systems, parking brake, and related components.
Active Safety Systems:
Braking System, Steering System, and potentially ABS (for later models) are covered, allowing for maintenance and repair of these active safety components.
Passive Safety Systems:
Body structure, seat belt anchorages, and potentially airbag systems (if fitted to later models) would be covered under Frame/Body Panels and Chassis sections.
Infotainment Systems:
Coverage would include the maintenance and repair of the original radio, cassette player, and speaker systems of the period.
Dashboard Instrumentation:
Coverage of dashboard instrument cluster operation, including gauges, warning lights, and indicators.
Driver Assistance Features:
Limited by the era. Coverage would primarily focus on the functional aspects of headlights, taillights, turn signals, wipers, and dashboard indicators (meters).
Connectivity Features:
Not applicable for these model years in the modern sense. Manual covers the vehicle's internal electrical systems and basic wiring.
Routine Maintenance Schedule:
The manual provides detailed information on service intervals for oil changes, filter replacements, spark plugs, coolant flushes, brake fluid changes, and other critical maintenance tasks.
Engine Component Intervals:
Provides recommended intervals for timing belt/chain inspection and replacement (if applicable), spark plug replacement, and auxiliary belt checks.
Engine Oil Type:
Likely specifies various SAE viscosity grades (e.g., 10W-40, 15W-40) and API service classifications for engine oil, depending on engine and climate. Manual will detail coolant types, brake fluid specifications (DOT 3 or DOT 4), transmission fluid types, and power steering fluid requirements.
Transmission Fluid Specifications:
Specific Automatic Transmission Fluid (ATF) types and manual gearbox oil grades and capacities.
Cooling System Fluid:
Specifications for engine coolant type and mixture ratio (e.g., ethylene glycol based).
Common Wear And Tear:
The Troubleshooting section and general maintenance advice will implicitly cover common issues such as carburetor adjustments, ignition system tuning, wear on suspension components, exhaust system integrity, and electrical system faults prevalent in vehicles of this era.
Electrical System Quirks:
Information on common electrical issues such as switch failures, alternator output, starter motor problems, and fuse box diagnostics.
Volvo Legacy:
Volvo has a long-standing reputation for safety, durability, and engineering integrity, reflected in the robust design of its vehicles.
300 Series History:
The Volvo 300 Series (340/360) was originally developed by DAF and later refined and marketed by Volvo, known for its rear-wheel-drive platform (340) and later front-wheel-drive (360).
400 Series History:
The 400 Series (440, 460, 480) represented Volvo's foray into more mainstream front-wheel-drive European hatchback and sedan designs, building on the platform shared with the Renault 25 and later the Mitsubishi Galant. The 480 notably featured a distinctive sporty styling and pop-up headlights.
480 Unique Features:
The 480 ES and ES Turbo models are noted for their distinctive coupe-like styling and pop-up headlights, a departure for Volvo at the time.
440 460 Platform:
The 440 and 460 shared a common platform, differing mainly in their body styles (hatchback vs. sedan), offering a versatile range within the compact segment.
Production Timeline:
300 Series: 1976-1991. 400 Series: 1986-1997.
