Honda Cx500c 1978-1986 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 104736

Etiquetas: 1978 1979 1980 1981 1982 1983 1984 1985 1986 B Models Cx500c Honda Marine Motorcycle Outboard Engines

Variantes de producto

Descripción

This manual provides comprehensive information for the CX500C, a model produced from 1978 through 1986. Known for its innovative V-twin, four-stroke engine and shaft drive, the CX500 Custom offered a unique blend of cruiser styling with renowned engineering quality and reliability. This motorcycle was designed to offer a comfortable riding experience, distinguishing itself within the market through its distinctive design and robust performance, building upon the legacy of the original CX500. This service repair manual in English serves as an essential resource for maintaining, repairing, and restoring your CX500C. It details all major systems, including the engine, fuel system, transmission, electrical components, chassis, brakes, and bodywork. The manual offers factory-level maintenance schedules, detailed troubleshooting guides for common issues, step-by-step repair procedures with abundant illustrations, and critical technical specifications. It is designed to empower owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Honda

Model:

CX500C

Model Designation:

CX500 Custom

Engine Type:

V-Twin, Four-Stroke

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Essential resource for owners and independent mechanics seeking to maintain, repair, or restore the Honda CX500C.

Competitive Analysis

Advantage:

Provides dealer-level information at a fraction of the cost, enabling cost-effective ownership and maintenance.

Key Features

Features:

Directly provides factory repair procedures, abundant illustrations, and detailed specifications, mirroring dealer technician resources.

Value Proposition

Value:

Cost-effective solution for preserving the longevity and performance of the Honda CX500C.

📋 Manual Details

Coverage Areas

Applicable Years:

1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986

Page Count

Estimated Page Count:

Varies based on specific edition, typically several hundred pages for comprehensive factory manuals.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Service, Engine Disassembly and Reassembly, Valve Adjustment, Carburetor Tuning, Ignition System, Cooling System (Liquid-Cooled), Timing Chain Service

Fuel System:

Fuel Tank, Fuel Pump, Carburetors (Dual Keihin), Fuel Lines, Filters

Transmission:

Gearbox Service, Removal and Installation, Clutch Removal and Installation, Driveshaft

Electrical:

Wiring Diagrams, Charging System (Alternator, Regulator), Starting System (Starter Motor), Ignition System (CDI), Lighting, Instrumentation

Chassis:

Frame, Front Forks (Telescopic), Rear Suspension (Dual Shock Absorbers), Wheels, Tires, Steering System

Brakes:

Brake Servicing Procedures (Front Disc, Rear Drum), Master Cylinders, Calipers, Brake Lines

Bodywork:

Bodywork, Fenders, Seat, Fuel Tank Mounting, Side Covers

Exhaust:

Exhaust System, Mufflers, Pipe Connections

Procedures Included

Maintenance:

Factory Maintenance Schedules, Oil Changes, Filter Replacements, Lubrication Points, Tire Pressure Checks

Repair:

Step-by-step instructions for disassembly, repair, and reassembly of all major components.

Troubleshooting:

Fault Finding sections to diagnose common problems and their solutions.

Restoration:

Detailed information for complete refurbishment and restoration projects.

Engine Firing Order:

Included in technical specifications.

Technical Depth

Depth:

Comprehensive, covering factory repair procedures, detailed specifications, and abundant illustrations.

Illustrations:

Abundant illustrations, pictures, and diagrams are included to aid understanding.

Specifications:

Detailed specifications for all components, torque values, tolerances, and clearances.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, optimized for digital viewing and printing.

Searchability:

Likely text-searchable for quick access to specific information.

Print Quality

Readability:

Designed for clear readability of text, diagrams, and illustrations.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

Coverage:

Covers complete disassembly, repair, and troubleshooting for all systems, mirroring factory service manual content.

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

497 cc (30.3 cu in)

Bore X Stroke:

71.0 mm x 64.0 mm (2.80 in x 2.52 in)

Compression Ratio:

9.2:1

Engine Configuration:

V-twin, longitudinally mounted

Valve Train:

SOHC, 2 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower Estimated:

Approx. 50 HP @ 9000 RPM (varies slightly by year/spec)

Torque Estimated:

Approx. 29 lb-ft @ 7500 RPM (varies slightly by year/spec)

Fuel System

Carburetor Type:

2 x Keihin CV (Constant Velocity)

Fuel Delivery:

Electric Fuel Pump

Fuel Type:

Unleaded gasoline

Fuel Capacity:

17 L (4.5 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Final Drive:

Shaft Drive

Features

Clutch Type:

Wet multi-plate

📐 Dimensions

Exterior

Length Estimated:

2230 mm (87.8 in)

Width Estimated:

800 mm (31.5 in)

Height Estimated:

1195 mm (47.0 in)

Weights

Dry Weight Estimated:

205 kg (452 lbs)

Wet Weight Estimated:

219 kg (483 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are not typically standardized like automotive).

Active Features

Braking System:

Front disc brake, Rear drum brake.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Analog instrumentation: speedometer, tachometer, coolant temperature gauge, warning lights).

Driver Assistance

Driver Assistance:

Connectivity

Connectivity:

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Lighting

Headlight Type:

Halogen

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 3,000-6,000 miles or annually.

Valve Adjustment Interval:

Refer to manual; typically around 6,000-12,000 miles.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity, typically SAE 10W-40 or 20W-50 motorcycle-specific oil.

Coolant Type:

Ethylene Glycol based coolant (refer to manual for specific mix ratio and type).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification).

Final Drive Oil:

Refer to manual for specific viscosity and type (typically gear oil).

Known Issues

Common Issues:

Comstock cooling system leaks (especially water pump seals), carburetor float bowl leaks, and occasional electrical connector corrosion.

Wear Items:

Regular inspection and replacement of brake pads/shoes, tires, battery, and spark plugs is standard for this era of motorcycle.

📚 Vehicle History

Brand Heritage

Heritage:

Honda's reputation for reliability, engineering innovation, and quality manufacturing.

Model Evolution

Evolution:

The CX500C was a variant of the original CX500, featuring a lower seat height, pullback handlebars, and styling cues aimed at the cruiser market. It evolved from the original 'Standard' model which debuted in 1978.

Production

Production Years:

1978-1986 (CX500C specifically, the CX500 series spanned from 1978 to 1983 before evolving into the CX650 models).

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The CX500 series was lauded for its innovative engineering, particularly its shaft drive and liquid-cooled V-twin configuration, setting a new standard for touring motorcycles of its era.