Suzuki FA50 1980-1991 Service Repair Manual

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The FA50, produced from 1980 to 1991, represents a reliable and economical choice in the lightweight scooter and moped segment. Designed for urban commuting and recreational use, this model is...

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Tipo: Motorcycle

Proveedor:

SKU: 89176

Etiquetas: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 FA50 Misc Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

The FA50, produced from 1980 to 1991, represents a reliable and economical choice in the lightweight scooter and moped segment. Designed for urban commuting and recreational use, this model is celebrated for its straightforward mechanical design, excellent fuel efficiency, and impressive maneuverability in congested environments. Its compact size and light weight, coupled with a 49cc two-stroke engine, make it an accessible and practical mode of transportation, historically supported by a dealership network for parts and servicing. This comprehensive service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the FA50 across its production years. It covers essential systems including the engine, fuel, ignition, transmission, brakes, suspension, steering, and electrical components. With step-by-step instructions, diagnostic charts, and precise technical specifications, this manual is an indispensable resource for owners and technicians aiming to keep the FA50 in optimal working condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Generation:

First Generation

Chassis Code:

Product Name:

Suzuki FA50 1980-1991 Service Repair Manual PDF Download

👋 Introduction

Market Position

Segment:

Lightweight Scooter / Moped

Target Audience:

Commuters, urban riders, recreational users seeking an economical and simple mode of transportation.

Competitive Analysis

Competitors:

Honda Spree, Yamaha QT50 Yamahopper, Tomos models, Vespa LX models of the era.

Key Features

Simplicity:

Known for its straightforward mechanical design and ease of operation.

Fuel Efficiency:

Excellent fuel economy, making it an economical choice for daily use.

Maneuverability:

Compact size and light weight provide excellent maneuverability in urban environments.

Value Proposition

Dealership Support:

Historically supported by Suzuki dealerships for parts and service.

📋 Manual Details

Coverage Areas

Model Years Covered:

1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991

Region Coverage:

Global (General Specifications)

Page Count

Estimated Pages:

Approximately 200-300 pages (typical for this era's service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, cylinder block, crankshaft, piston, connecting rod, camshaft, valve train, lubrication system, cooling system.

Fuel System:

Carburetor (identification, disassembly, cleaning, adjustment, troubleshooting), fuel tank, fuel lines, fuel filter.

Ignition System:

Ignition coil, spark plug, CDI unit, stator, wiring diagrams.

Transmission:

Automatic transmission (CVT - Continuously Variable Transmission) disassembly, assembly, torque converter, drive belts, pulleys, clutch.

Brakes:

Front drum brake, rear drum brake, brake shoes, brake drums, brake cables, adjustment procedures.

Suspension:

Front fork (telescopic), rear suspension (shock absorber, swingarm), wheel bearings, linkage.

Steering:

Handlebars, steering stem, steering bearings, adjustment.

Electrical System:

Lighting system (headlight, taillight, turn signals), horn, battery, charging system (stator, rectifier/regulator), starter motor (if applicable), wiring diagrams.

Bodywork Chassis:

Frame, body panels, seat, fenders, storage compartment, disassembly/assembly.

Procedures Included

Maintenance:

Regular inspections, oil changes, filter replacements, spark plug checks, brake adjustments, drive belt inspection/replacement, carburetor cleaning, lubrication points.

Troubleshooting:

Diagnostic charts, common problems and their solutions, electrical system diagnosis, engine performance issues.

Repair:

Step-by-step instructions for component disassembly, inspection, repair, and reassembly of all major vehicle systems.

Technical Specifications:

Torque specifications for fasteners, engine clearances, fluid capacities, electrical component resistance values, measurement specifications.

Technical Depth

Depth:

Comprehensive coverage from basic routine maintenance to in-depth engine and transmission overhauls. Includes detailed diagrams and specifications essential for professional repairs.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF allowing for quick information retrieval.

Print Quality

Quality:

High-resolution scans for clear text and diagrams, suitable for printing.

Binding Type

Type:

N/A (Digital PDF)

Paper Type

Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, air-cooled, single-cylinder

Displacement:

49 cc (approximately)

Bore X Stroke:

Typical for 49cc class, e.g., 39.0 mm x 41.4 mm

Compression Ratio:

Approximately 7.0:1

Horsepower:

Around 3.5 - 4.0 HP (varies by specific model year and tuning)

Torque:

Typically around 3.0-3.5 Nm

Performance

Top Speed:

Around 30-35 mph (dependent on rider weight, terrain, and tuning)

Fuel System

Carburetor Model:

Mikuni VM16SC or similar (common for this era and displacement)

Fuel Type:

Unleaded gasoline mixed with 2-stroke oil

Oil Mixture Ratio:

Typically 50:1 or 100:1 (refer to manual for exact specification)

Lubrication

System:

Oil injection (autolube) or pre-mix (manual will specify)

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission)

Drive System:

V-belt drive

Optional

Type:

Features

Gear Ratios:

Continuously variable, optimized for efficiency and acceleration.

Clutch:

Centrifugal clutch

📐 Dimensions

Exterior

Overall Length:

Approx. 1700-1800 mm

Overall Width:

Approx. 650-700 mm

Overall Height:

Approx. 1000-1050 mm

Wheelbase:

Approx. 1200-1250 mm

Weights

Dry Weight:

Approx. 70-75 kg

Gross Vehicle Weight Rating:

Typically around 150-160 kg (rider + cargo)

Fuel Tank Capacity:

Approx. 4.0-5.0 liters

Dimensions

Tire Size Front:

Commonly 3.00-10

Tire Size Rear:

Commonly 3.00-10

Wheel Type:

Cast aluminum alloy or steel spoke wheels

Wheel Bolt Pattern:

N/A (Scooter wheels are hub-mounted)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Mopeds/Scooters of this era were not subjected to the same rigorous crash testing as automobiles).

Active Features

Braking System:

Drum brakes front and rear for reliable stopping power.

Lighting:

Headlight, taillight, brake light, and turn signals for visibility.

Passive Features

Frame Construction:

Steel tube frame for structural integrity.

💡 Technology Features

Infotainment

System:

N/A (Basic transportation, no infotainment features).

Driver Assistance

Features:

N/A (No electronic driver assistance systems).

Connectivity

Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual, typically every few thousand kilometers or annually.

Air Filter Cleaning:

Every 1,000-2,000 km or annually.

Spark Plug Replacement:

Every 3,000-5,000 km, or as needed based on condition.

Brake Adjustment:

As needed, or every 5,000 km.

Drive Belt Inspection:

Every 3,000-5,000 km, replacement usually around 10,000-15,000 km.

Fluid Specifications

Transmission Fluid:

N/A (CVT system is sealed, belt and clutch components are lubricated by engine oil and ambient conditions)

Brake Fluid:

DOT 3 or DOT 4 hydraulic fluid (if applicable to specific caliper/master cylinder, though typically cable-actuated).

Two Stroke Oil:

API-TC, JASO FD or FD certified high-quality 2-stroke oil.

Known Issues

Carburetor Clogging:

Common in older carbureted vehicles due to fuel deposits, requiring regular cleaning.

Electrical Connections:

Corrosion or loosening of electrical connectors can lead to intermittent issues.

Drive Belt Wear:

Belts can degrade over time and mileage, leading to slippage or breakage.

Suspension Bushings:

Wear on suspension bushings can result in looseness and poor handling.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Specialization:

Suzuki has a long history of producing motorcycles, scooters, automobiles, and marine engines.

Model Evolution

Development:

The FA50 was part of Suzuki's entry into the growing moped and scooter market of the late 1970s and 1980s, emphasizing practicality and affordability.

Variants:

Minor cosmetic and specification changes may have occurred across the model years covered.

Production

Production Period:

1980-1991

Manufacturing Location:

Primarily Japan, with potential for assembly in other regions.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards for this model are not prominently documented, focus was on utility and sales).