1980-1995 Opel Vauxhall Astra & Belmont Workshop Service Repair Manual

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Tipo: Car

Proveedor:

SKU: 149067

Etiquetas: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Astra Belmont Car Cars Opel Opel Vauxhall

Variantes de producto

Descripción

This workshop service repair manual covers the Astra and Belmont models produced between 1980 and 1995, encompassing generation codes Mk1 (T85) and Mk2 (T85/F). These compact family cars were renowned for their practical and spacious interiors, front-wheel-drive configuration, and economical operation, offering a comfortable ride and good handling for their class. Available in various body styles including 3-door and 5-door hatchbacks, a 4-door saloon (Belmont), an estate, and a convertible, these vehicles were a popular choice across Europe, particularly in the UK and Germany. Their design philosophy emphasized cost-effectiveness and widespread parts availability, making them a reliable and accessible option for many drivers. This comprehensive manual provides factory-level detail to assist both do-it-yourself enthusiasts and professional mechanics in maintaining and repairing the Astra/Belmont. It covers an extensive range of systems, including powertrain (engine, fuel, ignition, cooling, exhaust), drivetrain (transmissions, clutch, driveshafts), chassis (suspension, steering, brakes), electrical systems (wiring diagrams, components), and body and interior (HVAC, trim). Within its pages, you will find detailed procedures for scheduled maintenance, component removal and installation, overhaul, adjustment, and diagnostics. Technical specifications such as torque values, fluid capacities, and electrical data are also included, ensuring accurate and effective service for all variants of these vehicles.

🏷️ Basic Information

Identification

Make:

Opel / Vauxhall

Model:

Astra / Belmont

Generation Codes:

Mk1 (T85), Mk2 (T85/F)

Production Years:

1980-1995

👋 Introduction

Market Position

Segment:

Compact/Small Family Car

Competitors:

Ford Escort, Volkswagen Golf, Fiat Uno, Peugeot 309, Renault 19

Key Features

Design Philosophy:

Practical, spacious interior, front-wheel drive, economical operation

Strengths:

Comfortable ride, good handling for its class, widespread availability of parts

Value Proposition

Cost Effectiveness:

Inexpensive way to maintain and repair vehicle, saving on professional labor costs

📋 Manual Details

Coverage Areas

Regions Covered:

Europe (primarily UK, Germany, and other European markets)

Model Variants Covered:

Hatchback (3-door, 5-door), Saloon (Belmont), Estate, Convertible

Page Count

Estimated Page Count:

High (indicative of factory-level detail)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine overhaul, fuel system, ignition system, exhaust system, cooling system

Drivetrain:

Manual transmission, automatic transmission, clutch, driveshafts, differentials

Chassis:

Suspension (front & rear), steering system, braking system (including ABS if applicable on later models)

Electrical:

Wiring diagrams, lighting, instruments, starter motor, alternator, battery, body electricals

Body And Interior:

Body shell repair, doors, windows, seats, trim, HVAC system (heating, ventilation, air conditioning)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Repair:

Component removal, installation, overhaul, and adjustment procedures

Diagnostics:

Troubleshooting guides, fault code interpretation, diagnostic procedures

Specifications:

Torque values, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Factory-level detail, suitable for complete disassembly and reassembly

User Level:

Do-it-yourself enthusiasts and experienced professional mechanics

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for quick information retrieval

Print Quality

Printability:

All pages printable

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Families Covered:

Family I (14NV, 16NV, C16NZ, E16SE, C18NZ, C18XE, C20NE, C20XE, X20XEV etc.), Family II (less common)

Engine Variants Common

1.3L I4 (OHV/Ohc):

Approx. 60-75 hp

1.4L I4 (Ohc):

Approx. 75 hp

1.6L I4 (Ohc):

Approx. 75-100 hp (depending on injection/carburetion)

1.8L I4 (Ohc):

Approx. 90-115 hp

2.0L I4 (Ohc/DOHc):

Approx. 115-150 hp (incl. GSi/GSi models)

Performance

Horsepower Range:

55-150 hp (approximate, depending on engine variant)

Torque Range:

75-180 Nm (approximate, depending on engine variant)

Fuel System

Carbureted Engines:

Common on early models (e.g., Pierburg, Solex)

Fuel Injection Systems:

Bosch L-Jetronic, Motronic, Simtec (on later models)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed manual transaxle

Optional

Transmission Type Optional:

3-speed or 4-speed automatic transaxle (depending on market and engine)

Features

Clutch Type:

Hydraulically actuated dry single-plate clutch

Maintenance

Manual Transmission Fluid Spec:

API GL-4, viscosity 75W-90 or 80W-90 (refer to manual for exact OEM spec)

Automatic Transmission Fluid Spec:

Dexron II or Dexron III (refer to manual for exact OEM spec)

📐 Dimensions

Exterior

Body Styles:

3-door Hatchback, 5-door Hatchback, 4-door Saloon (Belmont), 5-door Estate

Weights

Curb Weight Range:

Approx. 950 kg - 1250 kg (depending on body style and engine)

Gross Vehicle Weight Rating Range:

Approx. 1450 kg - 1750 kg

🛡️ Safety Features

Ratings

Crash Test Era:

Pre-Euro NCAP. Ratings often varied by country and testing organization.

Active Features

Braking System:

Front disc brakes, rear drum brakes. Optional front ventilated discs on performance models.

Steering:

Rack and pinion. Optional power steering on higher trims.

Passive Features

Seatbelts:

Standard front seatbelts, optional rear seatbelts.

Body Construction:

Reinforced safety cage, crumple zones.

💡 Technology Features

Infotainment

Audio Systems:

Basic radio cassette players, often with optional amplifier systems (e.g., Blaupunkt).

Driver Assistance

Optional on higher trims and later models (Mk2 Astra).

Central Locking:

Optional on mid-range trims, standard on some higher trims.

Connectivity

Connectivity Options:

Limited to basic wired connections for optional accessories (e.g., power antenna).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 km or 6-12 months (refer to manual for specific engine/oil type)

Timing Belt Replacement:

Crucial for many engines. Intervals vary significantly (e.g., 60,000-90,000 km or 4-5 years). MUST be replaced as per manual.

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ, viscosity typically 10W-40, 15W-40, or 5W-40 (refer to manual for exact spec based on engine and climate)

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (Refer to manual for specific type and color)

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification)

Known Issues

Rust Corrosion:

Common in wheel arches, sills, rear spring mounts, and strut towers, especially in areas with salt exposure.

Engine Management:

Carburetor issues (wear, adjustment), distributor issues, lambda sensor failure (on injected models), ignition coil failure.

Suspension And Steering:

Worn suspension bushings (control arms, anti-roll bar), worn ball joints, power steering pump leaks (if equipped).

Electrical Gremlins:

Flickering dashboard lights, issues with central locking, faulty door lock mechanisms, corroded earth points.

📚 Vehicle History

Brand Heritage

Opel Vauxhall Heritage:

Long history of producing reliable and popular European cars, part of General Motors during this period.

Model Evolution

Mk1 Astra Belmont Design:

Launched as the 'Kadett D' in 1979 (though often considered the precursor), replaced by the Astra in 1984 (Kadett E).

Mk2 Astra Belmont Design:

Introduced 1991, with a more aerodynamic design and improved interior. Later models offered advanced features.

Production

Manufacturing Locations:

Primarily Ellesmere Port (UK for Vauxhall), Rüsselsheim (Germany for Opel), and other GM plants across Europe.

Sales Performance:

Highly successful models, often among the best-selling cars in their respective European markets.

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nominations:

The Astra (Kadett E) platform was a strong contender in its time, often receiving praise in automotive reviews.

Ratings

Consumer Reviews:

Generally positive for practicality and comfort, with common criticisms focused on build quality on early models and rust.