ATC200e Big Red Service Manual Repair 1982-1983 ATC 200e

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Tipo: Atv

Proveedor:

SKU: 53029

Etiquetas: 1982 1983 ATC Series ATC200e Big Red Atv Honda Motorcycles

Variantes de producto

Descripción

This service manual provides comprehensive technical information for the Honda ATC200e Big Red, covering the production years 1982 and 1983. The ATC200e Big Red is recognized for its rugged design, reliable engine, and adaptability for various terrains, making it a popular recreational vehicle of its era. Built with renowned engineering quality, this three-wheeler offers dependable performance for off-road enthusiasts. Its key features include a powerful 192cc four-stroke engine, a 5-speed manual transmission with reverse, and shaft drive, all contributing to its robust and enduring appeal. This 208-page English-language manual is designed to be a complete resource for maintaining and repairing your Honda ATC200e Big Red. It details every aspect of the vehicle, from engine teardown and rebuild procedures, carburetor and fuel system adjustments, to transmission overhauls and electrical system diagnostics. The manual includes essential technical specifications, torque settings, part diagrams, and troubleshooting guidance to assist owners and technicians in keeping the ATC200e in optimal condition. With searchable text and clickable chapters, this manual ensures efficient access to the information needed for comprehensive service and repair.

🏷️ Basic Information

Identification

Make:

Honda

Model:

ATC200e Big Red

Product Type:

Service Manual / Repair Manual

Product Name:

ATC200e Big Red Service Manual Repair 1982-1983 ATC 200e PDF Download

Codes

Model Code:

ATC200e

Generation Codes:

First Generation

👋 Introduction

Market Position

Vehicle Segment:

All-Terrain Vehicle (ATV) / Three-Wheeler

Target Audience:

DIY enthusiasts, mechanics, owners of 1982-1983 Honda ATC200e Big Red

Competitive Analysis

Competitors At Time:

Yamaha Tri-Moto, Suzuki Quadsport, Kawasaki Tecate

Key Features

Vehicle Highlights:

Rugged design, reliable Honda engine, adaptable for various terrains, popular recreational vehicle of its era.

Manual Value Proposition:

Provides essential technical data for maintaining and repairing the ATC200e, enabling extended lifespan and optimal performance. Instant download and unlimited usage rights.

📋 Manual Details

Coverage Areas

Covered Years:

1982, 1983

Covered Models:

Honda ATC200e Big Red

Page Count

Total Pages:

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Accessibility Features:

Clickable chapters, Searchable text

Usage Rights:

No restrictions on printing or saving/burning to disc

📖 Manual Coverage

Systems Covered

Engine:

Complete engine teardown, rebuild, troubleshooting, specifications, maintenance, cylinder, piston, crankshaft, conrod, camshaft, valves, valve clearance, compression ratio

Fuel System:

Carburetor (Carb/Carburettor) adjustment, main jet, slow jet, pilot jet, mixture screw, fuel pump, fuel tank, intake

Transmission:

Transmission overhaul, gears, primary reduction gear, gearshift, drive train, shaft

Electrical System:

Stator, magneto, flywheel, ignition, coil, rectifier, battery, charging system, switches, switchs, light, electric

Chassis And Body:

Frame, suspension (front forks, triple tree, struts), steering (handle bars), plastics, fenders, side panels, body, seat

Brakes:

Brake system, front brakes, rear brakes, brake pads, rotors, hydraulic

Wheels And Tires:

Wheel, tires, tire pressure (psi), wheel replacement

Exhaust System:

Exhaust, muffler

Cooling System:

Cooler, radiator (though ATC200e is air-cooled, manual may cover general concepts or specific components applicable), coolant (viscosity)

Lubrication:

Lubrication, engine oil specifications (which engine oil), fluid specifications, viscosity

Procedures Included

Maintenance:

Scheduled maintenance, service intervals, fluid changes (change coolant), lubrication schedule, spark plug replacement, air filter service

Troubleshooting:

General troubleshooting, specific problems (no spark, error codes, problems), diagnostics, fix, repair, overhaul

Repair And Rebuild:

Complete tear down and rebuild, engine rebuild, transmission overhaul, component replacement, installation

Adjustments:

Carburetor adjustment, idle speed adjustment, valve clearance adjustment, throttle cable adjustment

Diagnostics:

Wiring diagrams, schematics, electrical troubleshooting, starting system issues

Technical Depth

Depth:

Expert Level (covers complete teardown and rebuild)

Detail Level:

Includes pictures, part diagrams, torque specs, data, illustrations, charts

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Searchability

Search Functionality:

Enabled

Navigation

Navigation Features:

Clickable Table of Contents

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Air-cooled, OHV (Overhead Valve)

Displacement:

192cc (Cubic Centimeters)

Bore X Stroke:

61.0 mm x 66.0 mm (2.4 in x 2.6 in)

Compression Ratio:

8.5:1

Horsepower:

Approximately 14.7 HP (at 6,500 rpm, estimated)

Torque:

Approximately 11.8 lb-ft (at 5,000 rpm, estimated)

Performance

Top Speed:

Varies (typically 40-50 mph, dependent on conditions and rider)

Fuel System

Fuel Delivery:

Carburetor

Carburetor Model:

Keihin (specific model may vary, typically a 26mm CV or similar)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

2.6 US gallons (including 0.5 gallon reserve)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting System

Starting Method:

Recoil starter (Kicker)

🔧 Transmission

Standard

Type:

5-speed manual with Automatic Clutch

Features

Reverse:

Drive Type:

Shaft Drive

Fluid Specifications

Transmission Fluid Type:

Honda GL-5 Gear Oil 80W or equivalent

Fluid Capacities

Transmission Fluid Capacity:

Approximately 0.7 US quarts (0.65 Liters)

📐 Dimensions

Exterior

Overall Length:

77.6 inches (1970 mm)

Overall Width:

42.1 inches (1070 mm)

Overall Height:

43.1 inches (1095 mm)

Wheelbase:

50.2 inches (1275 mm)

Weights

Dry Weight:

361.6 lbs (164 kg)

Gross Vehicle Weight Rating:

N/A (Typically not specified for ATVs of this era in the same way as cars)

Tires

Front Tire Size:

AT18 x 7-7

Rear Tire Size:

AT20 x 10-9

Tire Pressure:

Front: 2.5 psi, Rear: 1.5 psi (typical, refer to manual for exact specs)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (ATVs of this era were not subject to automotive crash safety standards)

Active Features

Braking System:

Front: Drum brake, Rear: Drum brake

Passive Features

Lighting:

Headlight, Taillight/Brake light

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a utilitarian recreational vehicle from the early 1980s; no modern infotainment features)

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles or 6 months (typical, refer to manual)

Spark Plug Check Clean:

Every 1,000 miles or 12 months (typical, refer to manual)

Air Filter Cleaning:

Every 300 miles or 3 months (typical, refer to manual)

Valve Clearance Check:

Every 1,200 miles or 12 months (typical, refer to manual)

Fluid Specifications

Engine Oil Type:

API SE, SF, or SG classification, SAE 10W-30 viscosity (typical, consult manual for exact specification)

Fluid Capacities

Engine Oil Capacity:

1.2 US quarts (1.1 Liters) with filter change (typical, consult manual)

Known Issues

Common Wear Items:

Clutch plates, brake shoes/pads, tires, carburetor jets due to fuel quality over time, electrical connectors.

Carburetor Problems:

Clogged jets, float bowl issues, difficulty in maintaining consistent idle due to age and fuel residue.

Electrical Faults:

Corroded connections, failing rectifier or stator, intermittent switch issues.

Preventative Maintenance

Storage Tips:

Fuel stabilizer for long-term storage, battery tender, thorough cleaning.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Honda is renowned for its reliability, engineering prowess, and innovation in motorcycles and powersports vehicles.

Model Evolution

Atc Lineage:

The ATC200e Big Red was part of Honda's highly successful ATC (All-Terrain Cycle) line, which revolutionized off-road recreation. It built upon earlier models with improved features and more power.

Production

Production Years:

1981-1983 (ATC200e)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Market Impact:

The Honda ATC line, including the Big Red, was instrumental in establishing the ATV market and was highly popular for its utility and recreational capabilities.