Model:
GPZ400, GPZ550, Z500F, Z550F, Z400F, Z400F-II
Model Years Covered:
1983, 1984, 1985
Kawasaki Model Codes:
GPZ400, GPZ550, Z500F, Z550F, Z400F, Z400F-II
Target Audience:
Owners and technicians of Kawasaki GPZ400, GPZ550, Z500F, Z550F, Z400F, and Z400F-II motorcycles from the 1983-1985 model years.
Value Proposition:
Provides factory-level repair information, enabling users to perform comprehensive maintenance and repairs, saving on dealership costs. Offers a level of detail comparable to official factory shop manuals or CD-ROMs.
Manual Benefits:
Enables effortless repair of simple to complicated issues, provides step-by-step instructions, detailed diagrams, and exploded views for accurate work, and allows for significant cost savings on repair bills.
Diagram Quality:
Contains 'Tons of pictures and diagrams', including 'highly detailed exploded pictures & diagrams' for clarity in repair procedures.
Manual Type:
Complete Service Repair Workshop Manual
Scope:
Comprehensive, covering all aspects of vehicle service and repair from basic maintenance to complete engine and chassis rebuilds.
Digital Features:
Downloadable, Adobe PDF Reader compatible, Zoomable, Searchable, Bookmarked.
Engine Systems:
Fuel System, Lubrication, Cooling, Combustion, Lubrication System (detailed), Crankcase, Piston, Cylinder, Crankshaft, Balancer, Ignition System, Electric Starter
Drivetrain Systems:
Gearbox, Clutch, Transmission System
Chassis Systems:
Front Wheel, Steering System, Rear Wheel System, Chassis, Suspension, Braking System, Wheels & Tyres
Electrical Systems:
Alternator, Starter Clutch, Electrical System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams
Bodywork And Fixtures:
Fenders, Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System
Fuel Injection System:
Manual mentions 'Fuel injection system' which is likely for specific models or variants, or a general inclusion. However, the primary models listed are carbureted. If present, details on injectors, ECU, sensors, and fuel pump would be included.
Exhaust System Repair:
Covers removal, installation, and basic repair or inspection of the exhaust system components, including mufflers and headers.
Maintenance Procedures:
Periodic Checks & Adjustments, Routine Maintenance, Fluid Changes, Filter Replacements
Repair Procedures:
Engine Removal and Installation, Complete Engine Overhaul, Transmission Overhaul, Suspension Overhaul, Brake System Overhaul, Electrical System Troubleshooting and Repair, Body Panel Repairs, Exhaust System Repairs
Troubleshooting:
Comprehensive Troubleshooting Section for common issues and diagnostics
Engine Rebuild Procedures:
Detailed procedures for cylinder head removal, valve service, piston and cylinder replacement, crankshaft and transmission disassembly/reassembly, and lubrication system overhaul are included.
Wiring Diagrams Coverage:
Includes comprehensive wiring diagrams essential for diagnosing and repairing electrical faults.
Depth Of Information:
High detail, covering simple to complex repairs, suitable for professional mechanics and advanced DIY enthusiasts. Includes exploded views and diagrams.
Diagnostic Capabilities:
Includes a dedicated 'Troubleshooting' section to aid in identifying and resolving common and complex mechanical and electrical issues.
Accessibility:
Searchable text, Zoomable (In/Out), Printable
Compatibility:
All Versions of Windows & Mac
Searchability:
Yes, the PDF file is bookmarked and searchable for quick information retrieval.
Download Availability:
Instant Download
Print Quality Description:
Professional Quality, highly detailed, with exploded pictures and diagrams.
Binding:
Not Applicable (Digital PDF)
Paper Type:
Not Applicable (Digital PDF)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
398 cc (24.3 cu in)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
554 cc (33.8 cu in)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
498 cc (30.4 cu in)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
554 cc (33.8 cu in)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
398 cc (24.3 cu in)
Engine Type:
DOHC Inline-4, Air-Cooled
Displacement:
398 cc (24.3 cu in)
Fuel Delivery:
Carbureted (specific carburetors and jetting details are within the manual)
Ignition System:
CDI (Capacitor Discharge Ignition), details on timing and components are in the manual
Combustion System Details:
Details on spark plug types, gap settings, firing order, and compression ratios are provided.
Cooling Method:
Air-Cooled (details on airflow and any associated ducting are covered)
Horsepower:
Approx. 48-53 HP (specific figures vary by market and tuning, refer to manual for exact specifications if available).
Horsepower:
Approx. 56-63 HP (specific figures vary by market and tuning, refer to manual for exact specifications if available).
Safety Features:
The manual covers the braking system, which typically includes disc brakes front and rear for these models, and tire specifications for optimal grip.
Braking System Description:
Front and Rear Disc Brakes (specific caliper types, master cylinder details, and pad replacement procedures are detailed).
Dashboard Instruments:
The 'Lights/Meters/Switches' section covers the operation and potential troubleshooting of the speedometer, tachometer, indicator lights, and other dashboard elements.
Ride Modes:
Not applicable for this era of motorcycle.
Ignition System Details:
Covers the CDI ignition system, including troubleshooting ignition coil, pickup coil, and ECU (if applicable) issues.
Oil Change Interval:
Typically every 3,000-4,000 km or 6 months (specifics detailed in the manual's maintenance section).
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle specific oil (API SG or higher recommended, check manual for exact grade).
Coolant Type:
Not Applicable (Air-Cooled engines).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type and replacement procedure).
Gearbox Oil Type:
Specific manual transmission fluid requirements are detailed, often a dedicated motorcycle gearbox oil or SAE 80W gear oil. Capacity information is also provided.
Common Wear Items:
Cam chain tensioner wear, carburetor synchronization issues, aging electrical connectors, fork seal leaks, and general wear on clutch components. The manual addresses these and many more.
Engine Tuning Considerations:
The manual would cover base timing specifications, carburetor jetting guidelines, and potential adjustments for optimal performance and emissions, crucial for maintaining these engines.
Scheduled Tasks:
The manual details a comprehensive schedule including valve clearance checks, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, and brake system inspections.
Kawasaki Legacy:
Kawasaki has a long-standing reputation for performance-oriented motorcycles, particularly in the sportbike category. The GPz series represented a significant advancement in their performance offerings in the early 1980s.
Gpz Series Context:
The GPz line, introduced in the early 1980s, was Kawasaki's foray into high-performance sportbikes, often featuring advanced aerodynamics, powerful engines, and improved handling for their time. The 400 and 550cc models were popular intermediates.
Production Period:
1983-1985, covering the specific model years mentioned in the product information.
