Historical Context:
The Kawasaki KXT250 Tecate was a popular performance-oriented sport ATV in the 1980s, known for its agile handling and powerful engine. This manual caters to enthusiasts and mechanics maintaining these classic machines.
Market Niche:
Competed against other performance ATVs of its era, offering a robust platform for off-road sport riding and racing.
Manual Value Proposition:
Provides comprehensive, factory-level detail essential for accurate diagnosis, repair, and preventative maintenance of the KXT250 Tecate across its initial production years.
Professional Standard:
Aimed at the same level of detail and accuracy as manuals used by OEM technicians.
Manual Coverage Scope:
Complete factory service, repair, and workshop procedures.
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive).
Manual Format Type:
Factory Service Manual / Workshop Manual / Repair Manual
Digital Format:
PDF (Portable Document Format)
Engine System Coverage:
Engine overhaul, carburetor tuning, ignition system, cooling, lubrication, exhaust system.
Drivetrain Coverage:
Transmission, clutch, final drive, driveshaft, wheel bearings.
Suspension Coverage:
Front and rear suspension geometry, shock absorbers, swingarm, linkage.
Braking System Coverage:
Front and rear brake system inspection, repair, bleeding, and component replacement.
Electrical System Coverage:
Wiring diagrams, lighting, starting system, charging system, ignition components.
Chassis And Body Coverage:
Frame inspection, body panels, seating, handlebars, controls.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacement, lubrication, cleaning.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Troubleshooting Guidance:
Diagnostic flowcharts and common issue resolution for various systems.
Specifications And Tolerances:
Detailed torque specifications, clearances, and measurements for all components.
Diagnostic Capability:
Advanced diagnostics for engine performance, electrical faults, and mechanical issues.
Rebuild Scope:
Full engine and transmission rebuild procedures.
Illustration Detail:
Hundreds of detailed photos and exploded diagrams for visual guidance.
Searchability:
Likely text-searchable within the PDF for efficient information retrieval.
Print Capability:
Printable on a page-by-page or full manual basis.
Binding Type Digital:
N/A (Digital download)
Paper Type Digital:
N/A (Digital download)
Usage License:
Lifetime usage on multiple devices, no expiry, no renewal fees.
Operating System Compatibility:
Compatible with Windows and MAC computers, tablets, and smartphones.
Engine Type:
2-stroke, single-cylinder
Displacement:
238cc (approximate, depending on specific model year variations)
Bore X Stroke:
64.0 mm x 76.0 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Horsepower Rating:
Typically in the range of 20-25 HP (peak, specific figures may vary by year and tuning).
Torque Rating:
Not explicitly stated in product info, but the manual would detail this.
Carburetor Type:
Single Mikuni carburetor (specific model like VM34 or similar common).
Fuel Type:
Unleaded gasoline (octane rating specified in manual).
Oil Mixture:
2-stroke oil pre-mix or oil injection system (manual would specify ratio/type).
Wheelbase:
Approximately 49.2 inches (1250 mm), specific value to be confirmed in manual.
Ground Clearance:
Typically around 4.5-5 inches (115-127 mm), manual will have exact figures.
Dry Weight:
Around 360-380 lbs (163-172 kg), manual will provide precise curb weight.
Oil Change Interval:
Recommended intervals for engine oil, gearbox oil, and coolant specified in the manual.
Spark Plug Replacement:
Recommended service interval and part number for spark plug replacement will be detailed.
Engine Oil Type:
Manual will specify the correct 2-stroke oil for pre-mix or oil injection, and recommended viscosity for gearbox oil.
Coolant Type:
Specific coolant mixture ratio and type for the liquid-cooled engine will be provided.
Common Wear Items:
Manual will guide on inspection and replacement of wear items such as brake pads, cables, chain, sprockets, and seals.
Engine Rebuild Considerations:
Details on piston ring wear, cylinder condition, and crankshaft bearing longevity will be found within.
Kawasaki Atv Legacy:
Kawasaki has a long history in powersports, including successful ATV models that defined performance and durability standards in their respective eras.
Tecate Lineage:
The KXT250 Tecate was a pivotal model in Kawasaki's sport ATV lineup, influencing subsequent designs with its focus on performance and rider control.
Manufacturing Period:
Produced for the 1983, 1984, and 1985 model years.