1983-1985 Suzuki ALT125 LT125 ALT185 LT185 ATV Repair Manual

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Tipo: Atv

Proveedor:

SKU: 155648

Etiquetas: 1983 1984 1985 ALT125 ALT185 ATV LT125 LT185 Powersports Quadrunner Suzuki

Variantes de producto

Descripción

This manual covers all versions of the Suzuki ALT125, LT125, ALT185, and LT185 All-Terrain Vehicles (ATVs) manufactured between 1983 and 1985. These compact, recreational ATVs, powered by air-cooled, 4-stroke SOHC engines of either 123cc or 175cc displacement, were popular in the early to mid-1980s, representing Suzuki's significant contribution to the burgeoning ATV market. Known for their reliable engineering, these models offered a robust platform for various recreational activities. This comprehensive English-language repair manual provides detailed procedures for maintenance, repair, and overhaul. It includes in-depth coverage of the engine, drivetrain, chassis, suspension, and electrical systems, along with specific guidance on carburetor tuning, clutch adjustment, and electrical component diagnosis. Essential technical specifications, troubleshooting tips, and routine maintenance schedules are also detailed, making this manual an indispensable resource for owners, DIY mechanics, and service technicians seeking to maintain and repair their Suzuki ATVs.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

ALT125 / LT125 / ALT185 / LT185

Product Type:

Aftermarket Repair Manual

Codes

Model Codes:

ALT125, LT125, ALT185, LT185

Production Years Covered:

1983, 1984, 1985

👋 Introduction

Market Position

Target Audience:

Owners, DIY mechanics, and service technicians working on 1983-1985 Suzuki ALT125/LT125/ALT185/LT185 ATVs.

Competitive Analysis

Advantage Over Print:

Instant download, searchable text, printable sections, accessible on mobile devices for trail-side repairs, environmentally friendly.

Key Features

Key Features:

Lifetime protection policy for lost/damaged downloads, instant access post-payment, broad coverage across multiple models and years.

📋 Manual Details

Coverage Areas

Vehicle Types Covered:

All versions of Suzuki ALT125, LT125, ALT185, LT185 ATVs

Page Count

Page Count:

Not Specified (Digital Download)

Manual Type

Manual Type:

Repair Manual, Owner's Manual, Parts Catalog (Download)

Language

Language:

English

Format

Format:

Electronic Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

General Information, Engine Specifications, Engine Removal and Installation, Intake & Exhaust, Fuel System, Lubrication and Cooling System

Drivetrain:

Transmission, Drive Chain & Sprockets

Chassis And Suspension:

Steering System, Shocks

Electrical:

Electrical System

Bodywork And Cosmetics:

Body Work

Procedures Included

Maintenance:

Routine Maintenance, Scheduled Maintenance

Repair And Overhaul:

Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Troubleshooting:

Advanced Troubleshooting

Technical Depth

Depth Of Coverage:

Comprehensive repair, maintenance, and diagnostic procedures for all covered models and years.

Engine Rebuild Depth:

Includes piston, ring, valve, and camshaft service, bearing replacement, and gasket replacement.

Electrical Diagnosis:

Covers testing of ignition coils, alternators, rectifiers, batteries, and switches.

Torque Specifications:

Essential torque values for critical fasteners during assembly and disassembly.

Specific Procedures

Carburetor Tuning:

Detailed guidance on jetting, float adjustment, and idle mixture settings.

Clutch Adjustment:

Procedure for adjusting clutch cable free play for optimal engagement.

Chain Tension:

Adjustment of drive chain slack for proper operation and longevity.

Electrical Schematics:

Full wiring diagrams for troubleshooting lighting, ignition, and charging systems.

Suspension Setup:

Information on shock adjustments and fork oil maintenance.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution (printable)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC

Engine Type Details

Engine Displacement:

123cc (ALT125/LT125), 175cc (ALT185/LT185)

Performance

Bore X Stroke:

ALT125/LT125: 57.0 x 48.8 mm; ALT185/LT185: 66.0 x 50.6 mm (Typical for this era and displacement range, specific values in manual)

Compression Ratio:

Typically around 9.0:1 to 10.0:1 (Specific values to be confirmed in manual)

Fuel System

Carburetion:

Mikuni VM Series Carburetor (Common for Suzuki of this era, specific model number in manual)

Fuel Type:

Unleaded gasoline

Lubrication And Cooling

Oil Type:

SAE 10W-30 or 10W-40 API SF or SG (Specific viscosity and API rating in manual)

Oil Capacity:

Approximately 1.2 - 1.5 Liters (Specific capacity in manual)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh with manual clutch

Optional

Transmission Options:

N/A (Standard 5-speed)

Features

Drive Type:

Shaft Drive

Final Drive Ratio:

Specific final drive ratio detailed in manual

📐 Dimensions

Exterior

Length:

Varies by model, specific dimensions in manual

Width:

Varies by model, specific dimensions in manual

Height:

Varies by model, specific dimensions in manual

Weights

Dry Weight:

Approximately 105-115 kg (Varies by model, specific weights in manual)

Fuel Tank Capacity:

Approximately 9.0 Liters (Specific capacity in manual)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (ATVs of this era did not undergo standardized crash testing as passenger vehicles.

Active Features

Braking System:

Front: Drum Brake; Rear: Drum Brake (Specifics and maintenance procedures detailed in manual)

Passive Features

Lighting:

Headlight, Taillight, Brake Light (Electrical system section covers bulb types and troubleshooting)

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic recreational ATV)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 1000 km or 6 months, whichever comes first (General guideline, specific intervals in manual)

Spark Plug Inspection:

Every 1000 km or 6 months (Specific plug gap and type in manual)

Air Filter Cleaning:

Every 500 km or as needed depending on conditions (Cleaning and oiling procedures in manual)

Valve Clearance Adjustment:

Every 2000 km or 12 months (Critical for engine performance, detailed procedure in manual)

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (Check manual for specific recommendations)

Gear Oil Type:

SAE 80W-90 API GL-4 (Typical for final drive, specific in manual)

Known Issues

Common Wear Items:

Carburetor jets clogging, clutch wear, brake shoe wear, drive chain and sprockets wear, shock absorber seal leaks.

Electrical Problems:

Corrosion in electrical connectors, stator or rectifier failure (Detailed diagnosis in manual)

Technical Specifications

Spark Plug Gap:

0.6 - 0.7 mm (Typical, confirm with manual)

Idle Speed:

1300-1500 RPM (Typical, confirm with manual)

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation renowned for its automobiles, motorcycles, and ATVs.

Model Evolution

Segment:

Compact, recreational ATVs, popular in the early to mid-1980s. They represented Suzuki's entry and growth in the burgeoning ATV market.

Production

Production Period:

1983-1985

Manufacturing Origin:

Japan (Typical for Suzuki products of this era)