Suzuki LT125 LT185 ALT125 ALT185 ATV Service Repair Manual 1983-1985

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Tipo: Atv

Proveedor:

SKU: 136216

Etiquetas: 1983 1984 1985 ALT125 ALT185 ATV LT125 LT185 Powersports Quadrunner Suzuki

Variantes de producto

Descripción

This manual covers the Suzuki LT125, LT185, ALT125, and ALT185 All-Terrain Vehicles (ATVs) manufactured between 1983 and 1985. These models, powered by reliable 4-stroke, SOHC, air-cooled single-cylinder engines with displacements of 123.5 cc or 184 cc, represent Suzuki's early contributions to the ATV market. Known for their robust engineering and straightforward design, these ATVs offered a blend of utility and recreational capability, featuring either shaft drive or chain drive systems and a 5-speed manual transmission with an automatic clutch. Their solid construction and dependable performance have made them enduring machines for various off-road applications. This comprehensive English-language service repair workshop manual provides factory-type information essential for the maintenance and repair of your Suzuki ATV. It details procedures for engine mechanics, fuel and ignition systems, transmission and drivetrain, suspension, steering, braking systems, and electrical systems. The manual includes routine maintenance schedules, troubleshooting guides, component rebuild instructions, and electrical repair specifics, all supported by detailed diagrams and exploded views. This resource is designed to empower owners and technicians to effectively maintain, diagnose, and repair these classic ATVs, ensuring their longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT125, LT185, ALT125, ALT185

Model Years Covered:

1983-1985

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target Audience:

Owners of Suzuki LT125, LT185, ALT125, ALT185 ATVs seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides professional-grade repair information, saving significant costs compared to dealership service.

Key Features

Access Method:

Instant download for immediate access without shipping delays.

Ease Of Use:

User-friendly interface with clear, step-by-step instructions.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive service and repair for the entire vehicle.

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as 'wealth of information')

Manual Type

Type:

Factory-type PDF Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF (Printable, PC & MAC Compatible)

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Engine disassembly, assembly, tuning, troubleshooting, and repair.

Fuel System:

Carburetor service, adjustments, fuel pump, fuel lines, and tank maintenance.

Ignition System:

Ignition timing, coil, spark plug, CDI unit, and wiring diagnostics.

Transmission Drivetrain:

Clutch operation, gearbox disassembly and assembly, drive chain, and differential maintenance.

Suspension Steering:

Front and rear suspension components, shock absorbers, steering linkage, and wheel alignment.

Braking System:

Front and rear brake systems (drum or disc as applicable), master cylinder, brake lines, and fluid.

Electrical System:

Lighting, battery, starter, charging system, wiring diagrams, and component testing.

Bodywork Chassis:

Frame inspection, body panel removal and installation, fenders, and seat.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication, and general inspection.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and complex issues.

Component Rebuild:

Detailed instructions for overhauling engines, transmissions, carburetors, and other major components.

Electrical Repair:

Wiring diagram interpretation, component testing, and repair of electrical faults.

Special Tool Procedures:

Guidance on using any specialized tools required for specific repair tasks.

Technical Depth

Depth Of Coverage:

Professional-level repair and overhaul, suitable for experienced mechanics and dedicated DIY enthusiasts.

Visual Aids:

Highly detailed exploded pictures and diagrams illustrating assembly and disassembly.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution PDF for clear viewing and printing.

Print Quality

Printable Pages:

Designed for easy printing of specific sections or the entire manual.

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper Quality:

Not applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Lt125 Engine Type:

4-stroke, SOHC, air-cooled single-cylinder

Lt125 Displacement:

123.5 cc

Lt185 Engine Type:

4-stroke, SOHC, air-cooled single-cylinder

Lt185 Displacement:

184 cc

Alt125 Engine Type:

4-stroke, SOHC, air-cooled single-cylinder

Alt125 Displacement:

123.5 cc

Alt185 Engine Type:

4-stroke, SOHC, air-cooled single-cylinder

Alt185 Displacement:

184 cc

Performance

Bore X Stroke Lt125:

53.0 mm x 58.0 mm (approximate)

Bore X Stroke Lt185:

60.0 mm x 64.0 mm (approximate)

Fuel System

Carburetor Type:

Teikei or similar brand, VM-series (typical for era)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (clutchless shifting for most models)

Optional

Reverse Gear:

Available on some models (e.g., LT185).

Features

Drive System:

Shaft drive (ALT models) or Chain drive (LT models).

📐 Dimensions

Exterior

Wheelbase:

Varies by model, typically around 45-47 inches (1143-1194 mm)

Ground Clearance:

Varies by model, typically around 5-7 inches (127-178 mm)

Weights

Dry Weight:

Approx. 250-300 lbs (113-136 kg) depending on model.

🛡️ Safety Features

Ratings

Atv Safety:

General ATV safety guidelines and recommendations are typically included in service manuals of this era.

Active Features

Braking Effectiveness:

Manual covers proper brake adjustment and maintenance for optimal performance.

Passive Features

Handling Stability:

Procedures for suspension and steering alignment contribute to safe handling.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this era of utility ATVs.

Driver Assistance

Electronic Aids:

None; basic mechanical systems.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 1000 km or annually, or more frequently under severe use (refer to manual for exact intervals).

Spark Plug Inspection:

Regular inspection and cleaning/replacement at recommended intervals.

Air Filter Cleaning:

Frequent cleaning, especially in dusty conditions.

Drive Chain Lubrication:

Frequent lubrication and tension adjustment.

Fluid Specifications

Engine Oil Type:

API SE or SF, SAE 10W-40 recommended (specific viscosity may vary by ambient temperature).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (ensure compatibility).

Gear Oil Type:

Specific gear oil or high-quality multi-purpose grease for hub reduction/final drive (refer to manual).

Known Issues

Carburetor Wear:

Common issue with older ATVs; carburetor rebuild or cleaning often necessary.

Electrical Connections:

Corrosion or loose connections can cause intermittent electrical faults.

Suspension Wear:

Bushings and seals in suspension components can wear over time.

Recoil Starter Mechanism:

Can become worn or damaged, requiring repair or replacement.

📚 Vehicle History

Brand Heritage

Suzuki Atv Development:

Suzuki was a pioneer in the ATV market, with these models representing early but robust designs.

Model Evolution

Lt Alt Series:

These models were part of Suzuki's expansion into utility and recreational ATVs, building on earlier designs.

Production

Manufacturing Era:

Mid-1980s, a period of significant growth and refinement in ATV technology.

🏆 Awards & Recognition

Recognitions

Industry Impact:

Suzuki's early ATV models contributed significantly to the growth and popularity of the segment.

Ratings

Reliability:

Generally considered reliable with proper maintenance, as detailed in the manual.

Certifications

Manual Quality Certification:

Factory-type quality, indicating it adheres to OEM standards for technical documentation.