Market Segment:
Entry-level to mid-range utility ATV, popular for recreational use and light farm work.
Competitors:
Honda TRX200, Suzuki LT250, Kawasaki Bayou 220
Key Features:
Reliable 200cc engine, shaft drive, comfortable ride for its class, durable construction.
Engine:
Complete overhaul, troubleshooting, diagnosis, component replacement, tuning
Fuel System:
Carburetor service, fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
Ignition coil, CDI unit, spark plug, timing, troubleshooting
Transmission:
Clutch service, gearbox inspection, lubrication, removal/installation
Drivetrain:
Shaft drive system, differential, maintenance, inspection
Suspension:
Front and rear suspension, shocks, linkages, servicing, adjustment
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, bleeding, adjustment
Electrical System:
Wiring diagrams, lighting, starting system, charging system, troubleshooting electrical faults
Chassis Frame:
Frame inspection, straightening, component mounting
Wheels Tires:
Wheel bearing service, tire pressure, replacement
Steering:
Steering column, tie rods, adjustments, maintenance
Bodywork Plastics:
Fender removal, seat, handlebars, cosmetic component service
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common problems
Rebuilding Overhauls:
Detailed instructions for engine, transmission, and carburetor rebuilds
Component Replacement:
Instructions for replacing wear items and major components
Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications
Depth:
Comprehensive Factory Level - Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures.
Engine Type:
Four-stroke, SOHC, air-cooled
Bore X Stroke:
66.0 mm x 57.0 mm
Carburetor:
Mikuni VM24 (typical specification, requires manual verification)
Horsepower Est:
Approx. 15 HP @ 6,500 RPM (estimated, requires manual verification)
Torque Est:
Approx. 12 lb-ft @ 5,500 RPM (estimated, requires manual verification)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity Gal:
2.6 US Gallons (typical, requires manual verification)
Overall Length In:
77.0 inches (typical, requires manual verification)
Overall Width In:
43.3 inches (typical, requires manual verification)
Overall Height In:
42.7 inches (typical, requires manual verification)
Wheelbase In:
49.2 inches (typical, requires manual verification)
Dry Weight Lbs:
Approx. 335 lbs (typical, requires manual verification)
Ground Clearance In:
Approx. 5.5 inches (typical, requires manual verification)
Engine Oil Change:
Every 1,000 km or 6 months (typical, refer to manual for precise intervals)
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions (refer to manual)
Spark Plug Check:
Every 1,000 km or as needed
Engine Oil Type:
Yamalube 4 (SAE 10W-30) or equivalent API SE, SF, SG, SH, SJ, SL, SM, SN (refer to manual for exact specification)
Engine Oil Capacity Liters:
Approx. 1.2 liters (dry fill) / 1.0 liter (with filter change) (requires manual verification)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80W API GL-4) (refer to manual for exact specification)
Transmission Oil Capacity Liters:
Refer to manual for exact capacity
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Common Issues:
Carburetor gumming due to fuel degradation, carburetor jets clogging, starter clutch wear, suspension bushings wear, occasional CDI unit failure.
Preventative Maintenance Focus:
Regular fuel stabilizer use, proper carburetor cleaning and maintenance, diligent lubrication of chassis components.
