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1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual

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The 1983-1987 Suzuki LT125 QuadRunner ATV represents a significant entry in Suzuki's early ATV lineup, known for its reliable four-stroke, air-cooled engine and robust construction. This model was designed for...
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Tipo: Atv
Proveedor:
SKU: 145563
1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual
The 1983-1987 Suzuki LT125 QuadRunner ATV represents a significant entry in Suzuki's early ATV lineup, known for its reliable four-stroke, air-cooled engine and robust construction. This model was designed for recreational riding and light utility tasks, offering a balance of performance and ease of operation that made it a popular choice for riders of the era. Its engineering quality, characteristic of Suzuki's commitment to durable and functional vehicles, ensured it could handle varied terrain, solidifying the QuadRunner brand's reputation for dependable all-terrain capability. This comprehensive repair manual provides essential information for the maintenance and servicing of the 1983 through 1987 Suzuki LT125 QuadRunner. It covers a wide array of systems, including detailed procedures for engine repair, fuel system servicing, transmission maintenance, steering, suspension, and electrical systems. The manual is structured to assist owners and technicians in performing routine maintenance, troubleshooting complex issues, and undertaking major repairs, ensuring the longevity and optimal performance of the ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT125 QuadRunner
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual
👋 Introduction
Market Position
Market Niche:
Essential resource for owners and mechanics of the Suzuki LT125 QuadRunner, a popular utility and recreational ATV of its era.
Value Proposition
Key Selling Points:
Instant download, no shipping, lifetime replacement policy, user-friendly PDF format, comprehensive coverage.
Competitive Analysis
Advantage Over Print:
Provides immediate access for on-trail or on-site repairs, eliminates risk of damaging physical manuals with grease and dirt, cost-effective.
Key Features
Accessibility:
Designed for ease of use by both novice mechanics and experienced technicians, with clear instructions and diagrams.
📋 Manual Details
Coverage
Covered Years:
1983, 1984, 1985, 1986, 1987
Vehicle Coverage Detail:
Specific to Suzuki LT125 QuadRunner models manufactured between 1983 and 1987, covering all variations sold during these years.
Format
Format:
Downloadable PDF
File Type:
Plain PDF, no zip files
Language:
English
Type
Manual Type:
Repair Manual, Service Manual, Workshop Manual
Additional Manuals Available:
Owner's Manuals, Parts Catalogs
📖 Manual Coverage
Systems
Systems Covered:
General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Electrical Components Covered:
Wiring diagrams, lighting, ignition system, charging system, starter motor, switches, fuses.
Chassis Components Covered:
Frame, suspension (front and rear shocks), steering mechanism, wheels, tires, brakes.
Procedures
Procedures Included:
Repair, Service, Routine Maintenance, Troubleshooting, Part Look-up
Engine Repair Procedures:
Complete engine disassembly, inspection, repair, and reassembly instructions, including piston, rings, cylinder, crankshaft, valve train, and gasket replacement.
Transmission Repair Procedures:
Detailed steps for transmission disassembly, gear inspection, bearing replacement, clutch service, and reassembly.
Carburetor Service:
Includes disassembly, cleaning, rebuilding, jetting specifications, and adjustment procedures for the Mikuni carburetor.
Depth
Technical Depth:
Comprehensive repair and service information for all listed models and model years.
Technical Depth
Diagnostic Capabilities:
Provides diagnostic procedures for common issues, electrical troubleshooting charts, and symptom-based problem resolution.
📊 Manual Specifications
File Attributes
File Format:
PDF
Print Quality:
High-resolution, suitable for printing individual pages.
Searchability:
Assumed to be text-searchable PDF for ease of use.
Binding
Binding Type:
Not Applicable (Downloadable PDF)
Paper
Paper Type:
Not Applicable (Downloadable PDF)
Licensing
Protection Policy:
Lifetime Protection Policy for lost or damaged downloads.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC
Displacement:
123 cc (Cubic Centimeters)
Bore X Stroke:
52.0 mm x 57.6 mm
Performance
Horsepower:
Approximately 9-10 HP (Estimated for the era, specific figures may vary slightly by year and tuning)
Torque:
Not readily available in public domain; manual will contain specific torque figures.
Fuel System
Carburetor Type:
Mikuni VM Series (likely VM18 or similar, specific model in manual)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Approximately 2.0 US Gallons (Manual will provide exact figure)
Lubrication
Oil Type:
API SE or SF, SAE 10W-40 or 20W-40 recommended (Manual will specify exact grades and API service classifications)
Oil Capacity:
Approximately 0.9 US Quarts (Manual will provide exact figure)
Cooling
Cooling System:
Air Cooled
Engine Components
Valve Adjustment:
Manual will provide specific valve clearance specifications and adjustment procedures.
🔧 Transmission
Drive Train
Transmission Type:
5-speed Manual with Automatic Clutch
Final Drive:
O-ring sealed chain drive
Clutch Type:
Wet multi-plate, automatic
Features
Gear Selection:
Standard motorcycle-style foot shifter
📐 Dimensions
Exterior
Length:
Approx. 69.1 inches (Manual will provide precise figures)
Width:
Approx. 38.0 inches (Manual will provide precise figures)
Height:
Approx. 40.6 inches (Manual will provide precise figures)
Weights
Dry Weight:
Approx. 260 lbs (Manual will provide precise figures)
Payload Capacity:
Not specified in product description, but typically around 150-200 lbs for this class.
Wheels Tires
Front Tire Size:
AT19 x 7.00-8 (Manual will confirm exact specifications)
Rear Tire Size:
AT19 x 9.50-8 (Manual will confirm exact specifications)
Wheel Bolt Pattern:
Not Applicable (Hub-mounted wheels)
🛡️ Safety Features
Active Features
Braking System:
Front: Drum; Rear: Drum (Manual will detail adjustments and maintenance)
Passive Features
Lighting:
Headlight, Taillight/Brake Light (Electrical section of manual covers this)
Operation
Recommended Usage:
Recreational riding, light utility tasks (manual will cover safe operating procedures).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic recreational/utility ATV).
Driver Assistance
Driver Assistance Features:
Not applicable (basic recreational/utility ATV).
Electrical System
Ignition System:
CDI (Capacitor Discharge Ignition)
Lighting System:
12V system for headlight and taillight.
Battery:
Typically a 12V, 6-9Ah battery (Manual will specify exact type and capacity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 km or 6 months (Manual will provide precise recommended intervals).
Spark Plug Maintenance:
Check and gap every 1,000 km, replace as needed (Manual will specify plug type and gap).
Chain Lubrication Adjustment:
Lubricate every 500 km, adjust slack every 1,000 km (Manual will detail proper procedure and specifications).
Fluid Specifications
Transmission Oil Type:
Likely SAE 80W or 90W gear oil (Manual will confirm exact specifications and capacity).
Brake Fluid:
Drum brake systems typically do not use hydraulic fluid; manual will confirm if any hydraulic components are present or if it's purely mechanical actuation.
Coolant Type:
Not Applicable (Air-cooled engine).
Known Issues
Common Wear Items:
Brake shoes, drive chain and sprockets, carburetor adjustments due to age, fuel line degradation, potential CDI unit issues (manual addresses diagnosis and repair).
Troubleshooting Guides:
The manual's 'Advanced Troubleshooting' section is crucial for diagnosing and resolving these and other potential issues.
📚 Vehicle History
Brand Heritage
Brand Origins:
Suzuki Motor Corporation, a Japanese multinational corporation known for a wide range of products, including motorcycles and ATVs.
Model Evolution
Quadrunner Line:
The LT125 QuadRunner was part of Suzuki's pioneering efforts in the ATV market, establishing the QuadRunner brand's reputation for reliability and performance.
Production
Production Period:
1983-1987
Manufacturing Location:
Likely Japan (Manual may provide more specific location details if available).
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are publicly documented for the LT125; however, it contributed to Suzuki's strong market presence in the nascent ATV sector.
Certifications
Safety Certifications:
Likely met all applicable safety standards for ATVs in its production era. Manual may reference relevant standards.
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