Suzuki LT185 Quad Runner LT 185 Complete Workshop Service Repair Manual 1984 1985 1986 1987

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The Suzuki LT185 Quad Runner, produced between 1984 and 1987, represents a reliable and user-friendly option in the utility ATV segment. Known for its robust engineering and ease of maintenance,...

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Tipo: Atv

Proveedor:

SKU: 85520

Etiquetas: 1984 1985 1986 1987 ATV LT 185 LT185 Powersports Quadrunner Suzuki

Variantes de producto

Descripción

The Suzuki LT185 Quad Runner, produced between 1984 and 1987, represents a reliable and user-friendly option in the utility ATV segment. Known for its robust engineering and ease of maintenance, this model offered capable performance for both recreational riding and light work applications. Building on Suzuki's established legacy in the ATV market, the LT185 provided a balanced combination of power, handling, and durability, making it a popular choice among riders seeking a dependable machine for various terrains. Its design prioritized accessibility for routine servicing, ensuring owners could keep their Quad Runner in optimal condition. This comprehensive workshop service repair manual covers all Suzuki LT185 Quad Runner models from 1984 through 1987. It serves as an essential resource for owners, mechanics, and technicians, detailing everything from routine maintenance procedures, such as oil changes and filter replacements, to in-depth repair and overhaul of all major systems. The manual includes extensive information on the engine, transmission, drivetrain, suspension, brakes, steering, and electrical systems, complete with diagnostic guides and troubleshooting steps for common issues. Technical specifications, special tool requirements, and detailed diagrams are provided to facilitate accurate and efficient maintenance and repair.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT185 Quad Runner

Model Code:

LT185

Generation

Production Years:

1984-1987

👋 Introduction

Market Position

Utility Atv Segment:

The Suzuki LT185 Quad Runner was a popular entry-level to mid-range utility ATV in its era, known for its reliability and ease of use for recreational and light work applications.

Competitive Analysis

Competitors:

Competed with models from Honda (e.g., TRX200, TRX250), Yamaha (e.g., YFM200 Moto-4), and Kawasaki (e.g., Bayou 185/220).

Key Features

Ease Of Maintenance:

Designed for user-friendly maintenance, making it accessible for owners to perform routine service and common repairs.

Dv Dvp Availability:

Available in both 2WD (DV) and likely a 4WD variant (DVP) depending on specific sub-model or regional designation, though the manual primarily focuses on the LT185 platform.

📋 Manual Details

Coverage Areas

Covered Years:

1984, 1985, 1986, 1987

Models Covered:

All LT185 Quad Runner models, engines, trim levels, and transmission types

Page Count

Estimated Pages:

Hundreds (exact count not specified in product info, but typical for complete workshop manuals)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, inspection, repair, and reassembly procedures, including timing, lubrication, cooling, and fuel delivery systems.

Transmission:

Manual and automatic transmission service, clutch operation, gear shift mechanisms, and lubrication.

Drivetrain:

Front and rear axle service, drive shaft maintenance, differential inspection, and wheel hub assembly.

Suspension:

Front and rear suspension component inspection, replacement, and alignment specifications. Includes shocks, springs, control arms, and bushings.

Brakes:

Hydraulic brake system service, including master cylinder, brake lines, calipers, pads, rotors/drums, and parking brake system.

Steering:

Steering column, tie rods, steering knuckles, and steering linkage maintenance and repair.

Electrical:

Complete electrical system diagnosis and repair, including wiring diagrams, battery, starter, charging system (alternator/stator), ignition system, lighting, and accessories.

Fuel System:

Carburetor inspection, cleaning, adjustment, and rebuilding. Fuel tank, fuel lines, and fuel filter service.

Cooling System:

Radiator, fan, thermostat, coolant hoses, and coolant type specifications (if applicable, typically air-cooled for this model).

Exhaust System:

Muffler, exhaust pipes, and heat shields inspection and replacement.

Body And Frame:

Frame inspection, body panel removal and installation, seat, handlebars, and control lever service.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks and replacement, chain lubrication and adjustment, air filter cleaning/replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides.

Engine Repair:

Piston, cylinder, crankshaft, valve train (if applicable), and gasket replacement and overhaul.

Transmission Repair:

Gearbox disassembly, component replacement, and reassembly.

Electrical Repair:

Component testing, wiring harness repair, and troubleshooting electrical faults.

Carburetor Rebuild:

Detailed steps for carburetor disassembly, cleaning, jet replacement, and adjustment.

Suspension And Steering Adjustment:

Alignment adjustments, component wear checks, and replacement procedures.

Brake System Overhaul:

Bleeding procedures, caliper/master cylinder rebuild, and pad/shoe replacement.

Special Tools:

Identification and usage of specific tools required for various repair and maintenance tasks.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Software Requirements:

Adobe Reader (free download)

Print Quality

Printability:

Fully printable (single pages, chapters, or entire manual)

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, single-cylinder

Displacement:

185 cc (Approximately 11.3 cubic inches)

Performance

Bore X Stroke:

Typical for the era might be around 62.0 mm x 62.0 mm, though specific figures are best confirmed within the manual.

Horsepower:

Estimated 13-15 HP at ~6500 RPM (typical for this displacement and era).

Torque:

Estimated 12-14 lb-ft at ~5500 RPM (typical for this displacement and era).

Fuel System

Carburetor:

Single Mikuni carburetor (specific model number like VM series would be detailed in manual).

Fuel Type:

Unleaded gasoline

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Lubrication

Oil Capacity:

Approximately 1.5-1.8 liters (refer to manual for exact specification and type).

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Type:

5-speed manual transmission with reverse

Optional

Transmission Options:

While the LT185 is predominantly known for its manual transmission, specific variants might have existed, but the manual covers the core LT185 platform.

Features

Drive System:

Shaft drive to rear axle

📐 Dimensions

Exterior

Overall Length:

Approx. 73.6 inches (1870 mm) - typical for this class.

Overall Width:

Approx. 43.3 inches (1100 mm) - typical for this class.

Overall Height:

Approx. 41.7 inches (1060 mm) - typical for this class.

Weights

Dry Weight:

Approx. 386 lbs (175 kg)

Ground Clearance:

Approx. 6.1 inches (155 mm)

Wheelbase:

Approx. 47.2 inches (1200 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliance with industry safety standards for ATVs of its era, focusing on stable handling and reliable braking.

Active Features

Braking System:

Drum brakes front and rear, with a parking brake mechanism.

Passive Features

Design Considerations:

Designed with a low center of gravity for stability during operation on varied terrain.

💡 Technology Features

Infotainment

Instrumentation:

Basic analog instrumentation including speedometer, odometer, and indicator lights (e.g., neutral, high beam, turn signals if equipped).

Driver Assistance

Atv Features:

While not 'driver assistance' in the automotive sense, features like engine braking, shaft drive, and reliable suspension are key to its operational capability.

Connectivity

Connectivity Features:

N/A (No modern connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Recommended every 1000 km or 6 months (typical for Suzuki ATVs of this era, refer to manual for exact interval and Suzuki's recommended oil grade).

Spark Plug Inspection:

Check and clean every 1000 km, replace as needed (specific plug type and gap in manual).

Air Filter Cleaning:

Clean every 1000 km or more frequently in dusty conditions. Replace when damaged (specific filter type in manual).

Chain Lubrication Adjustment:

Lubricate and adjust drive chain every 1000 km or as needed based on slack.

Fluid Specifications

Engine Oil Type:

API SE, SF or SG classified SAE 10W-40 or 20W-50 (verify exact specification in manual).

Transmission Oil Type:

Likely API GL-4 SAE 80 or 90 gear oil (verify exact specification and capacity in manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (verify exact specification in manual).

Known Issues

Carburetor Clogging:

Common issue on older carbureted engines, requiring periodic cleaning and jet replacement. The manual provides detailed carburetor overhaul procedures.

Electrical Connector Corrosion:

Typical for ATVs of this age exposed to elements; manual provides wiring diagrams for diagnosis and repair.

Suspension Wear:

Bushings and ball joints can wear over time, affecting handling. Manual details inspection and replacement.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long-standing reputation for producing reliable and capable ATVs, dating back to the early days of the ATV market with models like the LT125 and establishing its Quad Runner lineage.

Model Evolution

Lt Series Development:

The LT185 built upon the success of earlier Suzuki models, offering increased displacement and improved features for a more capable utility and recreational experience.

Production

Manufacturing Location:

Typically manufactured in Japan by Suzuki Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Suzuki Quad Runners of this era were generally well-regarded for their durability and performance in the utility ATV market.