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Suzuki GSXR400 GSX R400 1984-1987 Workshop Service Repair Manual

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This manual covers the Suzuki GSXR400 and GSX-R400 models produced between 1984 and 1987. These motorcycles represent a significant part of Suzuki's heritage in performance-oriented sportbikes, known for their lightweight...
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Tipo: Motorcycle
Proveedor:
SKU: 147901
Suzuki GSXR400 GSX R400 1984-1987 Workshop Service Repair Manual
This manual covers the Suzuki GSXR400 and GSX-R400 models produced between 1984 and 1987. These motorcycles represent a significant part of Suzuki's heritage in performance-oriented sportbikes, known for their lightweight construction and agile handling, embodying the early GSX-R philosophy. The GK71B generation features an inline-four, liquid-cooled engine with a displacement of approximately 398 cc, delivering around 53 PS. Notable engineering aspects include a steel twin-spar frame, telescopic front forks, and a monoshock rear suspension, designed to provide rider confidence and a dynamic riding experience. This comprehensive Workshop Service Repair Manual provides detailed instructions for the maintenance, repair, and overhaul of your Suzuki GSXR400/GSX-R400. It covers all essential systems, including engine overhaul, fuel and ignition systems, transmission, chassis, suspension, brakes, and the electrical system. The manual includes routine servicing procedures, troubleshooting guides for common issues, and detailed explanations of component disassembly and reassembly. With its extensive coverage and clear, high-resolution diagrams, this manual is an indispensable resource for professional technicians and enthusiasts alike, ensuring the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSXR400 / GSX-R400
Model Variants:
GSXR400, GSX-R400
Product Name:
Suzuki GSXR400 GSX R400 1984-1987 Workshop Service Repair Manual
Generation
Generation Codes:
GK71B
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY enthusiasts, and owners seeking in-depth maintenance and repair knowledge
Key Features
Manual Advantage:
Provides professional-grade repair and maintenance information, enabling cost savings on labor
Digital Benefit:
Instant download offers immediate access without shipping delays or costs; printable sections for workshop use
Original Source
Authenticity:
Original workshop manual prepared by manufacturers, offering the most accurate and complete information
📋 Manual Details
Coverage Areas
Applicable Model Years:
1984, 1985, 1986, 1987
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets)
Chassis Suspension:
Front fork (Telescopic, Cartridge), rear suspension (Monoshock, Swingarm), steering system
Brakes:
Front and rear brake system components, hydraulic lines, caliper overhaul, master cylinder service
Electrical System:
Wiring diagrams, lighting, ignition, starting system, charging system, instrumentation
Bodywork Frame:
Fairing removal and installation, frame inspection, seat, fuel tank, fenders
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacement, chain lubrication and adjustment, spark plug checks, brake fluid replacement, coolant checks
Repair Procedures:
Step-by-step repair instructions for all major components, component disassembly and reassembly, troubleshooting guides
Troubleshooting:
Diagnostic information, fault finding, common issues and their solutions
Overhaul Procedures:
Detailed procedures for engine and major component rebuilds
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Format
File Quality:
High resolution, clear text and diagrams
Print Quality
Printable:
Yes, full printable
Zoom Functionality
Zoom Capability:
Yes, zoom IN/OUT functionality
Software Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-Four Cylinder, 4-stroke
Displacement:
398 cc (approx.)
Bore X Stroke:
53.0 mm x 45.0 mm (typical for this era's 400cc inline-fours)
Compression Ratio:
11.0:1 (typical)
Performance
Horsepower:
53 PS (approx. at 11,500 rpm)
Torque:
3.7 kg-m (approx. at 10,000 rpm)
Fuel System
Carburetor Type:
Mikuni BS32 (typically) or similar constant-velocity carburetors
Fuel Capacity:
16 L (approx.)
Ignition System
Ignition Type:
Electronic Ignition (CDI)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
API SE or SF classification, SAE 10W-40 or 10W-50 motorcycle oil recommended
Oil Capacity
Engine Oil Capacity W Filter:
3.4 L (approx.)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate
Final Drive:
O-ring sealed chain drive
Fluid Specifications
Transmission Oil Type:
API GL-4, SAE 80W-90 hypoid gear oil recommended
📐 Dimensions
Exterior
Length:
2,090 mm (approx.)
Width:
720 mm (approx.)
Height:
1,160 mm (approx.)
Wheelbase:
1,410 mm (approx.)
Weights
Dry Weight:
171 kg (approx.)
Wet Weight:
189 kg (approx.)
🛡️ Safety Features
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Features may include dual-piston calipers.
Suspension Design:
Anti-dive front fork (TCS - Tandem Control Suspension), Monoshock rear suspension for stable handling.
Passive Features
Frame Construction:
Steel Twin-spar frame providing rigidity and rider confidence.
💡 Technology Features
Infotainment
Instrumentation Cluster:
Analog tachometer, speedometer, fuel gauge, coolant temperature gauge, indicator lights.
Driver Assistance
Electronic Aids:
No electronic rider aids such as ABS or traction control as this is an early 1980s model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or 6 months, whichever comes first (refer to manual for precise recommendation)
Chain Lubrication Interval:
Every 500-1000 km and after riding in rain
Valve Clearance Check:
Every 12,000-16,000 km (typical for this engine)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Known Issues
Carburetor Sync:
Carburetors may require frequent syncing for optimal performance and fuel economy.
Electrical Connections:
Older wiring harnesses can degrade, leading to intermittent electrical issues. Inspection and maintenance of connections are crucial.
Cam Chain Tensioner:
Automatic cam chain tensioner can weaken over time, potentially leading to a rattling noise. Manual inspection and adjustment or replacement may be needed.
Spark Plugs
Recommended Spark Plug:
NGK CR9E or similar (check manual for exact fitment)
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long-standing reputation for performance-oriented motorcycles, particularly in the sportbike segment.
Model Evolution
Gsxr Lineage:
The GSXR400 was an important model in the development of Suzuki's iconic GSX-R series, introducing the GSX-R philosophy of lightweight, high-performance sportbikes to the 400cc class.
Production
Production Period:
1984-1987
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Market Impact:
The GSX-R400 established Suzuki's presence in the competitive 400cc sportbike market, known for its performance and handling characteristics.
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