BMW 535i 1985-1988 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i Model Code: E28 Production Years Covered: 1985, 1986, 1987, 1988 Engine Variant: 3.5L Inline-6 (M30B34) Codes Chassis Code: E28 Engine Code Primary:...

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Tipo: Coches

Proveedor:

SKU: 390637

Etiquetas: 1985 1986 1987 1988 535i BMW Car Cars Misc

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Production Years Covered:

1985, 1986, 1987, 1988

Engine Variant:

3.5L Inline-6 (M30B34)

Codes

Chassis Code:

Engine Code Primary:

M30B34

👋 Introduction

Market Position

Positioning:

Premium sport sedan, competitor to Mercedes-Benz W124 E-Class and Audi V8 Quattro

Competitive Analysis

Competitors:

Mercedes-Benz W124 300E, Audi 100/200, Jaguar XJ6

Key Features

Performance Focus:

Renowned for its smooth inline-six engine and balanced chassis

Build Quality:

Typical BMW build quality, durable and driver-focused interior

Design Era:

Representative of BMW's classic design language from the 1980s

Manual Value Proposition

Value For Owner:

Essential for owners looking to maintain and repair their E28 535i, empowering DIY enthusiasts

📋 Manual Details

Coverage Areas

Repair And Maintenance:

Comprehensive

Troubleshooting:

Detailed diagnostics and fault finding

Rebuilding Procedures:

Engine, transmission, differential, etc.

Refurbishment:

Body, interior, mechanical components

Page Count

Estimated Pages:

Likely 500+ pages (typical for comprehensive manuals of this era)

Manual Type

Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

Likely printed book (standard for this era, may also be available as PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, tuning, timing, lubrication, cooling systems

Engine Fuel System:

Bosch L-Jetronic fuel injection, fuel pump, injectors, pressure regulator, fuel filter

Ignition System:

Electronic ignition, distributor, coil, spark plugs, wiring

Transmission Manual:

Getrag 265 5-speed: Clutch, gearbox, linkages, fluid

Transmission Automatic:

ZF 4HP22 4-speed: Torque converter, valve body, planetary gears, cooler, fluid

Drivetrain:

Driveshaft, U-joints, rear axle, differential, half-shafts

Suspension:

Front MacPherson struts, rear semi-trailing arms, bushings, shocks, springs, sway bars

Steering:

Power steering system, pump, rack and pinion, tie rods, steering column

Brakes:

Front vented discs, rear solid discs, calipers, master cylinder, ABS (optional), brake fluid

Electrical System:

Battery, alternator, starter, fuse box, relays, wiring diagrams, lighting

Climate Control:

HVAC system, blower motor, heater core, A/C compressor, refrigerant lines

Body And Trim:

Body panels, doors, hood, trunk, bumpers, interior trim, glass

Body Electrical:

Power windows, locks, mirrors, instruments, wipers

Diagnostic Tools:

Diagnostic procedures for EFI and other systems

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Component Replacement:

Spark plugs, belts, hoses, water pump, thermostat, battery

Engine Rebuild:

Pistons, rings, bearings, seals, gasket replacement

Transmission Overhaul:

Complete rebuild for both manual and automatic transmissions

Brake Service:

Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper overhaul, bleeding

Suspension Repair:

Strut/shock replacement, bushing replacement, alignment procedures

Electrical Troubleshooting:

Using wiring diagrams, testing circuits, diagnosing faults

Fuel Injection Diagnosis:

Testing injectors, sensors, ECU, fuel pressure issues

Bodywork Repair:

Panel alignment, dent repair, rust treatment (likely descriptive)

Technical Depth

Depth:

Expert level: covers full rebuilds, complex diagnostics, and in-depth system analysis

Diagnostic Codes:

Likely includes information on reading basic diagnostic codes for the L-Jetronic system

Specifications:

Detailed torque values, clearances, tolerances, fluid capacities, pressure readings

📊 Manual Specifications

File Format

Digital Format:

If PDF: High-resolution scans, searchable text capabilities, printable pages

Print Quality

Print Quality:

If printed: Professional printing, clear diagrams and text

Binding Type

Binding:

If printed: Spiral-bound or lay-flat binding for ease of use in a workshop

Paper Type

Paper Type:

If printed: Durable paper stock to withstand workshop use

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6 (SOHC)

Displacement:

3.430 cc (3.4 Liters)

Bore X Stroke:

92.0 mm x 86.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

182 hp @ 5,500 rpm (approx.)

Torque:

220 lb-ft @ 3,250 rpm (approx.)

Fuel System

Fuel Delivery:

Bosch L-Jetronic Electronic Fuel Injection

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

Cooling System

Coolant Type:

BMW Premium Antifreeze (Blue) or equivalent, mixed 50/50 with distilled water

Lubrication

Oil Capacity With Filter:

6.5 Liters (6.9 US Quarts)

Recommended Oil Viscosity:

SAE 15W-50 or 20W-50 (check owner's manual for regional variations and temperature charts)

🔧 Transmission

Standard

Transmission Type:

Getrag 265 5-speed Manual

Optional

Transmission Type:

ZF 4HP22 4-speed Automatic

Features

Manual Gear Ratios:

1st: 4.01, 2nd: 2.37, 3rd: 1.51, 4th: 1.00, 5th: 0.81 (approx.)

Automatic Gear Ratios:

1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.73 (approx.)

Fluid Type Manual

Fluid Specification:

BMW MTF LT-2 or equivalent (e.g., Pentosin MTF 2)

Fluid Type Automatic

Fluid Specification:

Dexron III (or SP-III, check manual for exact spec)

📐 Dimensions

Exterior

Length:

4620 mm (181.9 in)

Width:

1700 mm (66.9 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2795 mm (110.0 in)

Weights

Curb Weight Manual:

1520 kg (3351 lbs)

Curb Weight Automatic:

1550 kg (3417 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2000 kg (4409 lbs)

🛡️ Safety Features

Ratings

NHTSA Crash Test Rating:

Not rated by modern standards, but designed with structural integrity typical of its era

Active Features

Optional Anti-lock Braking System (ABS) on later models

Passive Features

Seatbelts:

3-point front seatbelts, 3-point rear seatbelts

Headrests:

Front and rear headrests

Crumple Zones:

Designed with front and rear crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory BMW AM/FM cassette player (often with upgraded speakers or head units by owners)

Dashboard Instruments:

Comprehensive analog gauges: speedometer, tachometer, fuel, oil temp, coolant temp, odometer

Driver Assistance

Cruise Control:

Standard cruise control system

Connectivity

Original Connectivity:

None by modern standards; communication via analog inputs only

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500-10,000 miles or 12 months (using quality synthetic oil, consult manual for specifics)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions

Spark Plug Replacement:

Every 30,000 miles (depending on plug type)

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles

Timing Belt Replacement:

Not applicable, M30 engine uses a timing chain with a very long service life, but tensioner and guides may require periodic inspection/replacement

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (ensure it's dry and fresh)

Power Steering Fluid:

ATF (Automatic Transmission Fluid) or Pentosin CHF 11S (verify exact spec for E28 power steering system)

Known Issues

Fuel Injector Leaks:

O-rings can degrade over time, leading to fuel leaks

Water Pump Leaks:

Common wear item, bearing failure or gasket leaks

Rubber Bushings:

Control arm bushings, sway bar bushings, and suspension bushings degrade with age and mileage

Rear Main Seal:

Can develop oil leaks over time

Cluster Illumination:

Instrument cluster warning lights and illumination can fail due to faulty resistors or bulbs

Efi Component Reliability:

Older EFI components like the airflow meter or idle control valve can become problematic

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Bayerische Motoren Werke AG, known for performance, luxury, and engineering excellence

Model Evolution

E28 Generation:

Second generation of BMW's mid-size luxury sedan, succeeding the E12 and preceding the E34

535I Introduction:

Introduced as the top-tier model in the E28 lineup, replacing the 533i with the more powerful M30B34 engine

Production

Production Years E28:

1981-1988

Manufacturing Locations:

Germany (Dingolfing plant), South Africa, and assembly in other countries

Collectibility

Classic Status:

Highly regarded as a modern classic, appreciated for its driving dynamics and robust engineering

🏆 Awards & Recognition

Recognitions

Contemporary Reviews:

Frequently praised for its driving dynamics, engine performance, and build quality in period road tests by publications like Car and Driver and Road & Track.

Ratings

Classic Car Values:

Maintains strong resale and collector value due to its iconic status and driving experience.

Certifications

Bmw Engineering Standards:

Represents BMW's commitment to 'The Ultimate Driving Machine' ethos of the era.