Target Audience:
Polaris snowmobile owners and independent repair shops seeking detailed technical information for models from 1985 to 1995.
Value Proposition:
Provides factory-level repair information, enabling users to perform maintenance and repairs themselves, saving costs associated with dealership service.
Features:
Clear text, high-quality diagrams, exploded views, step-by-step instructions, comprehensive troubleshooting guides, instant download access.
Model List:
1985 Polaris 600SE, 1985-1986 Polaris 600, 1985-1986 Polaris 400, 1985-1986 Polaris Long Track, 1985-1986 Polaris Indy Trail, 1985-1986 Polaris SS, 1985-1988 Polaris Star, 1986 Polaris 600LE, 1986-1988 Polaris Sprint, 1986-1987 Polaris Sprint ES, 1987 Polaris Indy 600, 1987 Polaris Indy 400, 1987 Polaris Indy 400 SKS, 1987 Polaris Indy Trail ES, SKS, 1987 Polaris Long Track LTR, 1987-1988 Polaris Indy Sport, 1987-1988 Polaris Star Trak, 1988 Polaris Indy 650, 1988 Polaris Indy 650 SKS, 1988 Polaris Indy 400 SKS, 1988 Polaris Indy 400 Classic, 1988 Polaris Indy Trail, SP Deluxe, ES, SKS, 1988 Polaris Long Track Reverse
Estimated Page Count:
Extensive (typical for comprehensive service manuals covering a decade of models)
Type:
Service Repair Manual
Engine:
Engine repair, overhaul, tuning, lubrication, cooling systems, fuel systems (carburetion, fuel pumps), exhaust systems
Transmission:
Clutch systems (primary, secondary), gear case, drive train maintenance and repair
Electrical:
Ignition systems, lighting, stator, starter, battery, wiring diagrams, electrical component testing and troubleshooting
Chassis And Suspension:
Track systems, suspension components (front and rear), steering, brakes, chassis lubrication and inspection
Bodywork And Controls:
Body panel removal and installation, controls (throttle, brake levers), seat, windshield, cosmetic repairs
Maintenance:
Scheduled maintenance, lubrication points, adjustments, pre-ride inspections, seasonal storage and preparation
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts
Repair:
Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly
Technical Data:
Specifications for torque values, clearances, fluid types and capacities, electrical resistance values, engine timings
Depth:
Comprehensive - Covers routine maintenance to major overhaul and diagnostics. Suitable for DIY enthusiasts and professional technicians.
Engine Type Overview:
This manual covers a range of Polaris snowmobile engines, typically 2-stroke liquid-cooled or fan-cooled, with displacements varying across models. Common displacements for this era include 340cc, 440cc, 500cc, 600cc, and 650cc. Specific engine details (bore, stroke, compression ratio, horsepower) will vary by model and year and are detailed within the manual.
Horsepower Range Estimate:
Estimated range of 40 HP to 100+ HP depending on the specific model and engine size.
Carburetion:
Primarily Mikuni or Keihin carburetors. Manual will detail jetting specifications, float bowl adjustments, idle speed settings, and carburetor synchronization where applicable.
Drive System:
CVT (Continuously Variable Transmission) utilizing a primary (drive) clutch and a secondary (driven) clutch. Manual will cover clutch maintenance, calibration, belt replacement, and spring/roller specifications.
Reverse Gear:
Some models may feature a mechanical or electric reverse system, with specific repair and maintenance procedures outlined.
Gear Case Lubrication:
Details on gear case oil type, capacity, and change intervals.
Track Dimensions Overview:
Track lengths and widths vary significantly across the covered models, from shorter tracks for agility to longer tracks for flotation and deep snow. Specific dimensions for each model will be present in the manual.
Dry Weight Range Estimate:
Estimated dry weight range of approximately 400-600 lbs (180-270 kg) depending on model and features.
Safety Features:
Manual will detail the operation and maintenance of safety systems such as kill switches (tether cords), brake systems, and lighting.
Braking System:
Hydraulic disc brakes are standard on most models. Manual covers brake pad replacement, fluid types (DOT 3/4), bleeding procedures, and rotor inspection.
Instrumentation:
Covers the operation and maintenance of the instrument cluster, including speedometer, tachometer, odometer, and warning lights.
Throttle Control:
Details on throttle cable adjustment and free play.
Electrical System Diagnostics:
Provides guidance on using multimeters and test lights to diagnose electrical faults.
General Schedule:
The manual provides detailed service intervals for tasks such as oil changes (gear case), spark plug replacement, drive belt inspection/replacement, clutch cleaning, track tension adjustments, and lubrication of suspension components. Intervals are typically based on mileage or operating hours, with specific recommendations for each item.
Engine Oil Type:
For 2-stroke engines, specifies appropriate 2-stroke snowmobile oil (e.g., API-TC or JASO FD certified) for premix or oil injection systems. Gear case oil specifications (e.g., SAE 80W-90 GL-4 gear oil) and capacities will be detailed.
Coolant Type:
For liquid-cooled models, specifies the appropriate antifreeze/coolant mixture (e.g., ethylene glycol-based) and capacity.
Common Wear Items:
Manual will likely address common wear items such as drive belts, carbides, sliders, shock bushings, and engine mounts.
Engine Tuning Tips:
Guidance on tuning carburetors for optimal performance and altitude adjustments, along with ignition timing checks.
Polarisfamily:
Polaris has a long-standing history in the snowmobile industry, known for innovation and performance. This era represents a significant period of model development and refinement for the brand.
Platform Development:
The 1985-1995 period saw Polaris introduce and refine key platforms like the Indy series, known for its nimbleness and performance. Evolution included engine advancements, suspension improvements, and chassis designs to cater to different riding styles (trail, mountain, utility).
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in the United States.