Suzuki VS700 VS750 VS800 Intruder 1985-1997 Motorcycle

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Tipo: Motorcycle

Proveedor:

SKU: 144096

Etiquetas: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 Intruder Misc Motorcycle Motorcycles Suzuki VS700 VS750 VS800

Variantes de producto

Descripción

The Intruder series, encompassing the VS700, VS750, and VS800 models produced from 1985 to 1997, represents a significant offering in the cruiser motorcycle market. These motorcycles are recognized for their reliable V-twin engines, classic styling cues, and comfortable riding position, making them popular choices for both everyday riding and longer journeys. With a history rooted in commitment to quality engineering, the Intruder line consistently delivered a blend of performance and enduring design, earning praise for its value and dependability. This comprehensive service repair manual provides detailed guidance for the maintenance and repair of your Intruder motorcycle. Covering a wide array of systems including the engine, fuel, electrical, transmission, suspension, and braking systems, this manual offers step-by-step instructions for everything from routine maintenance to complex overhauls. It includes essential technical specifications, troubleshooting advice, and diagnostic procedures, empowering owners and technicians to keep these iconic machines in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Intruder

Sub Models:

VS700, VS750, VS800

Vehicle Type:

Cruiser Motorcycle

Product Name:

Suzuki VS700 VS750 VS800 Intruder 1985-1997 Motorcycle Service Repair Manual

👋 Introduction

Market Position

Market Position:

The Suzuki Intruder series (VS700, VS750, VS800) established Suzuki as a strong contender in the cruiser motorcycle market, offering a blend of classic styling, reliable V-twin power, and accessible performance.

Competitive Analysis

Competitors:

Competed directly with models like the Honda Shadow series, Yamaha Virago series, and Kawasaki Vulcan series during its production run.

Key Features

Key Features:

V-twin engine, shaft drive, classic styling cues (tear-drop tank, spoked wheels, wide handlebars), comfortable riding position for cruising.

📋 Manual Details

Coverage Areas

Years Covered:

1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Models Covered:

VS700 Intruder, VS750 Intruder, VS800 Intruder

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Service Repair Shop Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, piston, crankshaft, timing, valve train, lubrication system

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel tank, emissions control

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, wiring diagrams

Transmission Drivetrain:

Clutch operation and adjustment, gearbox overhaul, final drive (shaft drive maintenance)

Suspension:

Front fork disassembly and reassembly, rear shock absorber service, linkage maintenance

Braking System:

Front and rear brake caliper service, master cylinders, brake lines, bleeding procedures

Cooling System:

Radiator, hoses, thermostat (if applicable, some models are air-cooled)

Chassis Frame:

Frame inspection, steering head bearing service, swingarm maintenance

Bodywork Fittings:

Body panel removal and installation, seat, fenders, controls

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though shaft drive is common), spark plug replacement

Troubleshooting:

Diagnostic charts, common problems and solutions, fault finding for engine, electrical, and mechanical issues

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly

Adjustment:

Carburetor synchronization, clutch adjustment, throttle cable adjustment, brake lever adjustment

Specifications Data:

Torque values, clearances, fluid capacities, electrical specifications

Technical Depth

Technical Depth:

Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution, clear diagrams and text, suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchability:

Searchable text allows for quick location of specific topics and procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, SOHC, 2 valves per cylinder

Vs700 Displacement:

699 cc

Vs750 Displacement:

742 cc

Vs800 Displacement:

805 cc

Performance

Vs700 Horsepower (Approx.):

55-60 hp

Vs750 Horsepower (Approx.):

60-65 hp

Vs800 Horsepower (Approx.):

65-70 hp

Fuel System

Fuel Delivery:

Carburetor (typically Mikuni, dual downdraft)

Fuel Type:

Unleaded gasoline

Cooling System

Cooling Method:

Liquid-cooled (for VS700, VS750, VS800 models, check specific year/variant)

Ignition System

Ignition Type:

Electronic ignition

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Transmission:

Features

Final Drive:

Shaft drive

Clutch Type:

Wet multi-plate

📐 Dimensions

Exterior

Length Overall:

Varies by model and year, approximately 2300-2400 mm

Width Overall:

Varies by model and year, approximately 800-900 mm

Height Overall:

Varies by model and year, approximately 1100-1200 mm

Weights

Dry Weight:

Approximately 190-210 kg (Varies by model)

Wet Weight:

Approximately 205-225 kg (Varies by model)

Fuel Capacity

Fuel Tank Capacity:

Approximately 12-13 Liters (Varies by model)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles typically do not receive formal crash test ratings like cars)

Active Features

Active Safety:

Hydraulic disc brakes front and rear.

Passive Features

Passive Safety:

Sturdy frame construction, rider ergonomics designed for stability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, indicator lights).

Driver Assistance

Driver Assistance:

Connectivity

Connectivity:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km or 6 months, whichever comes first. Consult manual for specific mileage.

Spark Plug Replacement:

Typically at 10,000-15,000 km intervals. Consult manual for specific plug type and gap.

Valve Clearance Check:

Around 12,000-16,000 km. Requires periodic adjustment.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil. Consult manual for exact viscosity and API rating.

Engine Oil Capacity:

Approximately 2.5 - 3.0 Liters (including filter). Exact capacity in manual.

Coolant Type:

Ethylene glycol-based coolant (50% mixture with distilled water). Refer to manual for specifications.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for specific type.

Final Drive Oil Type:

Gear oil (e.g., SAE 80W-90). Refer to manual for specifications.

Known Issues

Common Issues:

Carburetor synchronization drift, aging fuel lines, potential electrical connector corrosion, starter clutch wear (on some models), fork seal leaks.

Preventative Maintenance

Preventative Maintenance:

Regular cleaning of electrical connectors, checking and securing all fasteners, inspecting fuel lines for cracks, timely fluid changes.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long history in motorcycle manufacturing, known for innovation in engine technology and diverse model offerings across various categories.

Model Evolution

Model Evolution:

The Intruder line began with the VS700 in 1985, designed as a mid-size cruiser. It evolved through the VS750 and culminated in the VS800, offering increased displacement and refinements over the years, becoming a staple in Suzuki's cruiser lineup.

Production

Production Years:

1985-1997 (for the VS700/750/800 series covered)

Production Locations

Production Locations:

Primarily Japan (Hamamatsu, Shizuoka)

🏆 Awards & Recognition

Recognitions

Recognitions:

Praised by critics and owners for its reliability, styling, and value proposition within the cruiser segment during its era.

Ratings

Ownership Ratings:

Generally high owner satisfaction for its class, often cited as a reliable starter cruiser or a comfortable touring machine.