Suzuki VS700 VS750 VS800 1985-2009 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 141611

Etiquetas: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Intruder Motorcycle Motorcycles Suzuki VS700 VS750 VS800

Variantes de producto

Descripción

This manual provides comprehensive service and repair information for the VS700, VS750, and VS800 Intruder cruiser motorcycles, covering production years from 1985 to 2009. These models are renowned for their reliable V-twin, 4-stroke, SOHC engines, available in displacements of 699 cc (VS700), 747 cc (VS750), and 805 cc (VS800), featuring liquid cooling and shaft drive. The Intruder line is characterized by its comfortable cruiser ergonomics and has been a popular choice for both touring and everyday riding, with the manual detailing the evolution from carbureted to fuel-injected systems and other updates across its long production cycle. This Factory Service Manual equivalent is designed to assist owners, mechanics, and technicians with all aspects of vehicle maintenance and repair. It covers engine and drivetrain, chassis and suspension, electrical systems, and emission control systems in detail. Included are step-by-step procedures for periodic maintenance, component overhauls, and troubleshooting common issues, supported by extensive diagrams and full-color wiring schematics. The manual's thoroughness ensures that users can perform everything from basic oil changes and filter replacements to advanced engine rebuilds and complex electrical diagnostics, mirroring the information found in dealership technician manuals.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS700 Intruder, VS750 Intruder, VS800 Intruder

Product Name:

Suzuki VS700 VS750 VS800 1985-2009 Service Repair Manual

Codes

Engine Codes:

VS700: VNT700; VS750: VNT750; VS800: VNT800

Generation

Covered Years:

1985-2009

👋 Introduction

Market Position

Market Niche:

Targets owners of Suzuki Intruder cruiser motorcycles from the mid-1980s to late 2000s seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides dealership-level repair information at a fraction of the cost of authorized service, empowering DIY enthusiasts and saving money on maintenance.

Key Features

Manual Benefits:

Instant download, printable pages, step-by-step instructions, extensive diagrams and pictures, covers a wide range of model years and variants.

Ease Of Use:

Emphasized as easy to follow with step-by-step instructions and visual aids for all skill levels.

📋 Manual Details

Coverage Areas

Manual Coverage:

Comprehensive service and repair for Suzuki VS700, VS750, and VS800 Intruder motorcycles.

Page Count

Estimated Page Count:

Likely 300-500 pages, typical for a comprehensive service manual.

Manual Type

Manual Type:

Service Repair Manual (Factory Equivalent)

Manual Content Type:

Factory Service Manual (FSM) equivalent, designed for technicians.

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine And Drivetrain:

Engine disassembly, assembly, troubleshooting, tuning, lubrication, cooling systems, FI diagnosis, fuel system, throttle body, exhaust system.

Chassis And Suspension:

Frame, front fork, rear suspension, steering, wheels, brakes, tires.

Electrical System:

Ignition system, starting system, charging system, lighting, instruments, wiring diagrams.

Emission Control:

Emission control systems and related service information.

Body And Frame:

Frame inspection and repair, body panel removal and installation, seat, fenders, fuel tank.

Fuel System Carbureted:

Comprehensive carburetor service, tuning, and troubleshooting for early models.

Procedures Included

Maintenance Procedures:

Periodic maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement, chain adjustment, cable lubrication.

Repair Procedures:

Step-by-step instructions for engine overhaul, carburetor/throttle body rebuilding, suspension component replacement, electrical component diagnosis and repair, brake system servicing.

Diagnostic Procedures:

Troubleshooting guides for common issues, FI system diagnosis, electrical system fault finding.

Troubleshooting Guides:

Systematic troubleshooting for electrical faults, engine performance issues, and starting problems.

Wiring Diagrams:

Detailed, full-color wiring diagrams for all electrical systems are a key feature.

Technical Depth

Technical Depth:

Extensive, covering everything from basic owner maintenance to advanced engine rebuilds and complex electrical diagnostics, mirroring dealership technician manuals.

📊 Manual Specifications

File Format

File Format Details:

PDF; high-quality, printable, likely searchable text.

Compatibility:

Compatible with Windows and Mac operating systems.

Print Quality

Print Quality Expectation:

Designed for clear printing with sharp images and diagrams.

Binding Type

Binding Type For Print:

Printable digitally; buyer can choose binding (e.g., spiral, binder).

Paper Type

Paper Type For Print:

Printable on standard paper; professional quality expected for diagrams.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical for VS700/750/800).

Cooling System:

Liquid-cooled (typical for these models).

Bore X Stroke:

Specific dimensions for each engine size (VS700, VS750, VS800) are detailed in the manual.

Compression Ratio:

Specified by model year and variant, available in the manual.

Performance

Displacement Vs700:

699 cc (approximate)

Displacement Vs750:

747 cc (approximate)

Displacement Vs800:

805 cc (approximate)

Horsepower And Torque:

Horsepower and torque figures for each model variant are included in the manual.

Fuel System

Fuel Delivery:

Carbureted (VS700/750) and Fuel Injection (VS800 and later VS750 models), supported by 'FI System Diagnosis' in the manual.

Throttle Body:

Service and diagnosis covered for fuel-injected models.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh manual transmission.

Features

Clutch Type:

Wet multi-plate clutch.

Final Drive:

Shaft drive.

Gear Ratios:

Specific gear ratios for each of the 5 speeds are documented in the manual.

📐 Dimensions

Exterior

Style:

Cruiser motorcycle.

Weights

Dry Weight Approximate:

VS700: ~445 lbs (202 kg); VS750: ~456 lbs (207 kg); VS800: ~465 lbs (211 kg).

Gross Vehicle Weight Rating:

GVWR will be specified in the manual for safe load capacity.

Fuel Capacity:

Fuel tank capacity varies by model year, specified in the manual (e.g., approximately 3.2-3.7 gallons).

🛡️ Safety Features

Active Features

Braking System:

Front disc brake, rear drum brake (early models) or disc brake (later models).

Passive Features

Frame Construction:

Steel cradle frame for stability.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge, indicator lights. Detailed wiring for instrument cluster is in the manual.

Driver Assistance

Efi System:

Later VS800 models feature electronic fuel injection, with diagnostic procedures covered extensively in the manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-4,000 miles or annually, as detailed in the manual.

Spark Plug Replacement:

Recommended every 6,000-10,000 miles, depending on plug type.

Chain Lubrication And Adjustment:

Details on proper lubrication and tension adjustment for models with chain drive (if applicable, though Intruder is shaft drive).

Fluid Specifications

Engine Oil Type:

Suzuki recommends specific viscosity grades like 10W-40 or 20W-50 API SG or higher motorcycle oil. Manual will specify exact grade.

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, as specified by Suzuki.

Transmission Oil Type:

Gear oil specification will be detailed in the manual.

Final Drive Oil:

Specification for the shaft drive lubricant is provided in the manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, drive shaft splines (maintenance required), fuel petcock seals (on carbureted models), starter brushes.

Common Diagnosis:

Carburetor synchronization and cleaning (on carbureted models), FI sensor issues (on injected models), charging system output.

Carburetor Issues:

Pilot jet clogging, main jet wear, float level adjustment, vacuum leaks.

Efi System Issues:

TPS (Throttle Position Sensor) calibration, injector cleaning, MAP sensor faults, idle air control issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, Japan.

Model Evolution

Intruder Lineage:

The VS700 was the initial model, evolving into the VS750 and later the VS800, with updates to engine size, fuel delivery (carburetor to EFI), and styling over its production run.

Variant Differences:

The manual likely covers differences and evolutionary changes between the VS700, VS750, and VS800 models throughout their production.

Production

Production Period:

1985 to 2009, indicating a long and successful production cycle with continuous refinement.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Intruder series is known for its reliable V-twin engines and comfortable cruiser ergonomics, making it a popular choice for touring and everyday riding.