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    1985-2009 Suzuki VS700 VS750 VS800 S50 Service Repair Manual ( 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 )

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    This Service Repair Manual covers the VS700/VS750/VS800 Intruder and S50 Boulevard cruiser motorcycles, produced from 1985 through 2009. These models are characterized by their V-Twin, 4-stroke engines, available in displacements...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 123685
    This Service Repair Manual covers the VS700/VS750/VS800 Intruder and S50 Boulevard cruiser motorcycles, produced from 1985 through 2009. These models are characterized by their V-Twin, 4-stroke engines, available in displacements of 699cc, 742cc, and 783cc, and feature a steel double cradle frame, telescopic front forks, and a shaft drive system. The Intruder lineage, beginning with the VS700, evolved into the VS750 and later the VS800, culminating in the S50 Boulevard, representing a consistent offering of reliable and stylish cruiser motorcycles. This comprehensive manual provides in-depth guidance for maintaining and repairing your Intruder or Boulevard. It includes detailed procedures for engine overhaul, cooling and fuel systems, lubrication, emission control, and the electrical system, as well as chassis components and shaft drive. With high-quality diagrams and instructions, this manual is an essential resource for owners and technicians alike, covering everything from routine maintenance and tune-ups to complex troubleshooting and component replacement, ensuring your motorcycle remains in optimal condition.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    VS700/VS750/VS800 Intruder / S50 Boulevard
    Product Type:
    Service Repair Manual
    Product Format:
    Digital Download (PDF)
    Codes
    Model Years Covered:
    1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
    Generation
    Intruder Generation:
    First Generation (VS700/VS750) and Transition to Boulevard S50
    👋 Introduction
    Market Position
    Target Audience:
    Suzuki VS series owners, DIY enthusiasts, independent repair shops
    Competitive Analysis
    Manual Completeness:
    Claimed to be the 'most complete Service Repair Manual ever compiled by mankind' for this model range.
    Key Features
    Download Benefit:
    Instant download saves money on postage and packaging.
    Content Quality:
    High quality diagrams and detailed instructions.
    📋 Manual Details
    Coverage Areas
    Coverage Scope:
    Comprehensive, from front bumper to rear
    Page Count
    Estimated Page Count:
    N/A (Digital, typically hundreds of pages for comprehensive manuals)
    Manual Type
    Manual Type:
    Service Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    Compatibility
    Operating Systems:
    All Versions of Windows & Mac
    📖 Manual Coverage
    Systems Covered
    Engine:
    Included
    Cooling System:
    Included
    Fuel System:
    Included
    Lubrication System:
    Included
    Emission Control:
    Included
    Electrical System:
    Included
    Chassis:
    Included
    Shaft Drive:
    Included
    Procedures Included
    General Information:
    Included
    Periodic Maintenance:
    Included
    Tune Up:
    Included
    Servicing Information:
    Included
    Engine Overhaul:
    Detailed procedures for engine disassembly, inspection, repair, and reassembly.
    Electrical Troubleshooting:
    Wiring diagrams, component testing, and diagnostic procedures for electrical faults.
    Chassis Component Replacement:
    Instructions for replacing wear items like bearings, seals, and control cables.
    Suspension Servicing:
    Fork seal replacement, shock absorber adjustments, and rebuild procedures.
    Brake System Maintenance:
    Brake pad/shoe replacement, caliper servicing, bleeding procedures.
    Technical Depth
    Depth Of Coverage:
    Complete service and repair, suitable for Do-It-Yourselfers and professionals
    📊 Manual Specifications
    File Format
    File Format Details:
    PDF, High-quality diagrams and instructions
    Print Quality
    Printability:
    All pages are printable
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    V-Twin, 4-stroke
    Displacement Vs700:
    699cc
    Displacement Vs750:
    742cc
    Displacement Vs800 S50:
    783cc
    Performance
    Horsepower Vs750 Approx:
    Approximately 60-65 HP (depending on tuning and market)
    Torque Vs750 Approx:
    Approximately 45-50 lb-ft (depending on tuning and market)
    Fuel System
    Fuel Delivery:
    Carbureted (early models), Fuel Injection (later models, particularly S50)
    Carburetor Details:
    Specific carburetor models and settings detailed within the manual (e.g., Mikuni)
    Lubrication System
    Lubrication Type:
    Wet Sump
    Cooling System
    Cooling Method:
    Liquid-cooled
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed constant mesh
    Features
    Drive Type:
    Shaft Drive
    📐 Dimensions
    Exterior
    Style:
    Cruiser
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (Classic cruiser design, focus is mechanical and operational)
    Driver Assistance
    Electronic Aids:
    Minimal; ABS was not standard or commonly available on early models. Later S50 may have had options.
    Connectivity
    Connectivity Features:
    N/A
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 3,000-4,000 miles or 6 months (refer to manual for exact specs)
    Spark Plug Replacement:
    Varies by plug type, often around 7,000-10,000 miles
    Valve Clearance Check:
    Typically around 7,000-10,000 miles (important for V-twin engines)
    Fluid Specifications
    Engine Oil Type:
    API SG or higher, SAE 10W-40 recommended (verify in manual)
    Engine Oil Capacity:
    Approximately 2.6 - 2.8 Liters (with filter change, verify in manual)
    Coolant Type:
    Ethylene glycol-based antifreeze (50/50 mix with distilled water)
    Brake Fluid Type:
    DOT 3 or DOT 4 (verify in manual)
    Final Drive Oil Type:
    Hypoid gear oil, SAE 80W-90 (verify in manual)
    Known Issues
    Carburetor Issues:
    Can be prone to clogging if fuel is not fresh or if the bike sits for extended periods; requires proper cleaning and synchronization.
    Electrical Connections:
    As with many older motorcycles, corrosion on electrical connectors can lead to intermittent issues.
    Shaft Drive Maintenance:
    Regular lubrication of the final drive spline is crucial to prevent seizing.
    Maintenance Schedule Overview
    Comprehensive Schedule:
    Manual provides detailed schedules for all major service points, ensuring longevity and optimal performance.
    📚 Vehicle History
    Brand Heritage
    Suzuki Motorcycles:
    Suzuki has a long history of producing diverse motorcycle models, including popular cruisers.
    Model Evolution
    Intruder Lineage:
    The VS700 Intruder was introduced as a mid-size cruiser, evolving into the VS750 and then the larger displacement VS800. The S50 Boulevard represents the continuation and rebranding of this successful platform.
    Production
    Manufacturing Location:
    Japan (primarily)
    📄 Vehicle Specs
    Engine Variant Vs700
    Engine Configuration:
    700cc V-Twin, liquid-cooled
    Engine Variant Vs750
    Engine Configuration:
    742cc V-Twin, liquid-cooled
    Engine Variant Vs800 S50
    Engine Configuration:
    783cc V-Twin, liquid-cooled, often with fuel injection on later S50 models.
    Transmission Details
    Gear Ratios:
    Specific gear ratios for each speed are detailed in the manual, crucial for performance tuning and diagnostics.
    Chassis Details
    Frame Type:
    Steel, double cradle frame
    Suspension Front
    Fork Type:
    Telescopic, coil spring, oil-damped
    Suspension Rear
    Shock ABSorber Type:
    Swingarm, twin shock absorbers with adjustable preload
    Braking System Front
    Brake Type:
    Hydraulic disc brake
    Braking System Rear
    Brake Type:
    Drum brake (early models) or Disc brake (later models)
    Wheels And Tires
    Front Tire Size:
    Typically 100/90-19 or similar (verify in manual)
    Rear Tire Size:
    Typically 170/80-15 or similar (verify in manual)
    Fuel Capacity
    Fuel Tank Capacity:
    Approximately 3.2 - 3.7 Gallons (12 - 14 Liters, varies slightly by year/model)
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