Target Audience:
Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair information.
Value Proposition:
Inexpensive way to keep the vehicle working properly, empowering owners to perform repairs themselves and save money.
Delivery Method:
Instant download upon completion of secure payment.
User Friendliness:
Written to be accessible for both beginners and experienced technicians, with clear, step-by-step instructions.
Market Context:
The 1980s was a golden age for sport ATVs, with the Tecate competing against models from Yamaha (Blaster, Banshee), Honda (ATC, TRX), and Suzuki (Quadracer).
Primary Coverage:
Complete Service, Repair, Rebuild, Maintenance, and Troubleshooting
Specific Systems:
Fuel System, Engine Top End, Radiator, Engine Right Side, Engine Left Side, Engine Removal/Installation, Engine Bottom End, Transmission, Wheels and Tires, Final Drive, Brakes, Suspension, Controls and Instruments, Frame, Electrical System
Estimated Page Count:
Not explicitly stated, but described as 'COMPLETE' with hundreds of photos and illustrations.
Type:
Official Service Repair Manual
Software Requirements:
Adobe PDF Reader
Engine Systems:
Engine top end, right and left side components, removal and installation, bottom end, radiator, and fuel system.
Drivetrain Systems:
Transmission, final drive, wheels, and tires.
Chassis Systems:
Brakes, suspension, controls, instruments, and frame.
Electrical Systems:
Complete electrical system diagnostics and repair, including wiring schematics.
Cooling System:
Radiator, hoses, water pump, and coolant flow.
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, and mounting/dismounting procedures.
Frame And Body:
Frame inspection, body panel removal/installation, and general chassis maintenance.
Diagnostic Procedures:
Comprehensive troubleshooting guidance for all systems.
Repair Procedures:
Step-by-step instructions for complete tear-down and rebuild of all major components.
Maintenance Procedures:
Detailed guidance on routine maintenance, upkeep, and refurbishment.
Technical Data Included:
Torque specifications, detailed illustrations, exploded diagrams, drawings, and photos.
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection, and reassembly, including piston, cylinder, crankshaft, and all related components.
Carburetor Overhaul:
Comprehensive instructions for cleaning, rebuilding, and adjusting the fuel carburetor for optimal performance.
Suspension Tuning And Repair:
Guidance on adjusting and servicing the front and rear suspension components, including shocks and linkages.
Brake System Maintenance:
Detailed procedures for brake caliper service, pad replacement, fluid bleeding, and rotor maintenance.
Electrical Troubleshooting:
Inclusion of wiring diagrams for diagnosing and repairing issues with ignition, lighting, and charging systems.
Electrical Component Testing:
Testing procedures for stator, CDI unit, lighting coils, and switches.
Frame Alignment:
While not explicitly stated as 'alignment', the comprehensive frame section would imply procedures for inspection and repair of frame damage.
Depth:
Extremely high, covering complete disassembly and rebuild for both novice and experienced mechanics.
Torque Values:
Comprehensive torque specifications for all critical fasteners and engine components.
Schematics:
Includes detailed wiring schematics crucial for electrical troubleshooting.
Engine Type:
2-stroke, Single Cylinder, Reed Valve, Water-Cooled
Displacement:
239.7 cc (approx.)
Bore X Stroke:
Typically around 68.0 x 66.0 mm for this displacement, but specific manual data is needed for exact figures.
Ignition System:
CDI (Capacitor Discharge Ignition) - detailed diagnostics and troubleshooting covered.
Carburetion:
Likely a Mikuni VM series carburetor (specific model number not provided in product info, but common for the era and displacement).
Cooling System:
Water-cooled (radiator system covered in manual)
General Maintenance:
Manual covers all recommended service intervals for engine, transmission, brakes, and suspension.
Engine Tune Up:
Includes spark plug replacement intervals, air filter cleaning/replacement, and carburetor adjustment schedules.
Engine Oil Type:
Typically a 2-stroke pre-mix or oil injection system, requiring specific 2-stroke engine oil. Manual will specify exact type and ratio/oil type.
Coolant Type:
Requires a water-based coolant suitable for aluminum radiators (specifics in manual).
Brake Fluid Type:
Typically DOT 3 or DOT 4 hydraulic brake fluid (specifics in manual).
Transmission Oil Type:
Requires specific transmission/gear oil. Manual will detail type and capacity.
Common Wear Items:
Refer to manual for specific wear items and recommended replacement procedures, common for this era may include carburetor cleaning, top-end rebuilds, and suspension linkage maintenance.
Kawasaki Atv Legacy:
Kawasaki has a strong history in ATV development, with the Tecate series being a prominent performance-oriented model.
Tecate Series:
The KXT250 Tecate was part of a lineage of sport ATVs from Kawasaki, known for their power and handling capabilities.
Tecate Performance Focus:
The Tecate was engineered for sport riding, emphasizing power delivery, suspension travel, and maneuverability.
Production Era:
Mid-to-late 1980s, a key period for the growth of the sport ATV market.
