Yamaha Xv-700 Virago 1986 Full Service Repair Manual

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The 1986 Yamaha XV700 Virago is a distinguished cruiser motorcycle, part of a renowned V-twin lineup that emphasized style and performance. With its air-cooled, 699 cc V-twin engine, this model...

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Tipo: Motorcycle

Proveedor:

SKU: 105030

Etiquetas: 1986 Motorcycle Motorcycles Virago Xv-700 Virago Yamaha

Variantes de producto

Descripción

The 1986 Yamaha XV700 Virago is a distinguished cruiser motorcycle, part of a renowned V-twin lineup that emphasized style and performance. With its air-cooled, 699 cc V-twin engine, this model offers a compelling blend of classic cruiser aesthetics and reliable engineering, characteristic of a commitment to quality. The XV700 Virago was designed to provide an engaging riding experience, appealing to riders who appreciate the distinctive character of a V-twin engine and the open road. Its robust construction and thoughtful design have cemented its place as a respected machine within the cruiser segment, building upon a rich heritage in motorcycle manufacturing. This comprehensive service manual provides detailed information for the full service, repair, maintenance, rebuilding, refurbishment, and restoration of the 1986 Yamaha XV700 Virago. It covers all essential systems, including the engine, fuel, ignition, drivetrain, electrical components, brakes, suspension, and chassis. The manual features step-by-step instructions, troubleshooting guides, and technical specifications, making it an invaluable resource for professional technicians and experienced DIY mechanics. Its purpose is to empower owners and technicians with the knowledge necessary to keep the XV700 Virago in optimal condition, ensuring its longevity and performance through meticulous care and accurate repairs.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV700 Virago

Year:

Codes

Vin Code Prefix:

👋 Introduction

Market Position

Target Audience:

Professional technicians and experienced DIY mechanics aiming to maintain, repair, or restore the Yamaha XV700 Virago.

Competitive Analysis

Manual Value Proposition:

Offers comprehensive, technician-level information equivalent to factory service manuals, enabling complete self-sufficiency in maintenance and repair, eliminating reliance on external services.

Key Features

Key Features Highlight:

Detailed illustrations, step-by-step numbered instructions, clear notes/cautions/warnings, troubleshooting integrated with wiring diagrams.

Delivery Method

Delivery Method:

Instant Download

📋 Manual Details

Coverage Areas

Coverage Summary:

Full service, repair, maintenance, rebuilding, refurbishment, and restoration of the 1986 Yamaha XV700 Virago.

Page Count

Estimated Page Count:

Approximately 300-400 pages (typical for a comprehensive service manual of this era).

Manual Type

Manual Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine disassembly, assembly, inspection, and tuning. Covers cylinder head, pistons, connecting rods, crankshaft, valve train, lubrication system, cooling system (air-cooled specifics).

Fuel System:

Carburetor identification, disassembly, cleaning, adjustment, and troubleshooting. Fuel tank, fuel lines, fuel pump (if applicable).

Ignition System:

CDI ignition system, ignition timing, spark plug specifications, coil testing, troubleshooting.

Drivetrain:

Clutch operation, adjustment, and replacement. Transmission disassembly, inspection, and assembly. Drive shaft and final drive maintenance.

Electrical System:

Comprehensive wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), lighting system, instrumentation, switches, fuses, and relays.

Brakes:

Front and rear brake system maintenance, caliper inspection, pad replacement, bleeding procedures, master cylinder overhaul.

Suspension:

Front fork maintenance (oil change, seal replacement, spring inspection), rear shock absorber inspection and adjustment, swingarm inspection.

Steering:

Handlebar removal and installation, steering head bearing inspection and adjustment.

Chassis Bodywork:

Frame inspection, seat removal and installation, fuel tank removal and installation, fender and side cover removal and installation, exhaust system maintenance.

Procedures Included

Diagnostic Procedures:

Detailed troubleshooting guides and diagnostic charts for common issues across all systems.

Maintenance Procedures:

Routine maintenance tasks, lubrication points, service schedules, fluid checks and changes.

Repair Procedures:

Step-by-step repair instructions for virtually all components and systems.

Rebuilding Procedures:

Comprehensive guidance for complete engine and transmission rebuilds.

Refurbishment Restoration:

Detailed information to guide cosmetic and functional restoration projects.

Electrical Troubleshooting:

Combined with detailed wiring diagrams for ease of diagnosis and repair of electrical faults.

Technical Depth

Depth Of Coverage:

Full rebuild specifications, torque values, clearance measurements, and detailed assembly sequences, suitable for professional technicians and experienced DIYers.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printable:

Full Printable (all pages)

Binding Type

Binding Type:

Digital Download (printable)

Paper Type

Paper Type:

N/A (Digital PDF)

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR (for potential archive extraction)

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

699 cc (42.7 cu in)

Bore X Stroke:

74.5 mm x 81.0 mm (2.93 in x 3.19 in)

Compression Ratio:

9.7:1

Cooling System:

Air-cooled

Valve Actuation:

SOHC, 2 valves per cylinder

Performance

Horsepower:

Approximately 60-65 HP (specifications vary slightly by market and tuning)

Torque:

Approximately 43-46 ft-lbs (specifications vary slightly by market and tuning)

Fuel System

Carburetors:

Dual Mikuni BS34 carburetors

Fuel Capacity:

15 Liters (3.9 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

2,295 mm (90.4 in)

Width:

820 mm (32.3 in)

Height:

1,160 mm (45.7 in)

Weights

Dry Weight:

212 kg (467 lbs)

Wet Weight:

Approximately 227 kg (500 lbs)

🛡️ Safety Features

Ratings

Safety Features Overview:

Standard motorcycle safety features. Focus on rider maintenance and understanding of mechanical systems.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation: speedometer, odometer, tachometer (on some models/versions), neutral indicator, high beam indicator, oil pressure light.

Driver Assistance

Driver Assistance Features:

N/A (Focus on mechanical and electrical systems rather than electronic rider aids).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, refer to manual for exact specs.

Valve Adjustment Interval:

Typically every 10,000-15,000 miles, dependent on usage.

Spark Plug Replacement:

Approximately every 10,000 miles, depending on plug type.

Fluid Specifications

Engine Oil Type:

SAE 20W-40 API SE or SF (or equivalent JASO MA).

Engine Oil Capacity:

Approximately 2.7 Liters (2.9 US qt) with filter change.

Fork Oil Type:

Yamaha Suspension Fluid SS-04 or equivalent (e.g., Showa SS-04, Golden Spectro 5W).

Fork Oil Capacity:

Approximately 148 ml (5.0 US oz) per fork leg.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, and steering head bearings are common wear items due to age and mileage.

Electrical Oxidation:

Age-related oxidation on electrical connectors and wiring can lead to intermittent faults. Regular inspection and cleaning are recommended.

Carburetor Synchronization:

Carburetor synchronization may drift over time, affecting idle quality and throttle response. Regular checks and adjustments are beneficial.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycle Legacy:

Yamaha Motor Company, established in 1955, has a strong reputation for performance, reliability, and innovation in motorcycles.

Model Evolution

Virago Lineage:

The XV700 Virago was part of Yamaha's cruiser line, known for its distinctive V-twin engine and often stylish, custom-inspired design. It paved the way for larger displacement Virago models.

Production

Production Period 1986:

The 1986 model year represents a specific iteration of the XV700 Virago, showcasing the engineering and styling trends of the mid-1980s cruiser market.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The XV700 Virago was well-regarded in its time for its styling and V-twin character, contributing to Yamaha's strong position in the cruiser market.