Segment:
High-performance sport ATV of its era
Key Competitors:
Other high-displacement sport ATVs from brands like Yamaha (e.g., Banshee), Honda (e.g., TRX250R/300EX variants, though direct 500cc competition was less common).
Performance Focus:
Known for its powerful engine and sport-oriented capabilities
Target Audience:
Enthusiasts seeking to maintain, repair, and optimize their high-performance sport ATV
Covered Models:
Suzuki LT500 LT 500 R Quadzilla (1987, 1988, 1989, 1990)
Estimated Page Count:
Likely substantial, as it covers a comprehensive range of systems; exact count not specified but implies extensive detail.
Type:
Service Repair Workshop Manual
Format:
PDF (Digital Download), potentially zipped (.zip, .rar) or executable (.exe)
Engine:
Complete engine service, repair, and diagnosis
Transmission:
Service, repair, and maintenance of the transmission system
Chassis:
Comprehensive coverage of the chassis components and structure
Lighting:
Service and repair of the lighting system
Steering:
Detailed information on the steering system
Seats System:
Coverage for the seat system
Clutch:
Service and repair of the clutch mechanism
Suspension:
Detailed maintenance and repair of the suspension system
Locks:
Information on the locking mechanisms
Brakes:
Comprehensive brake system service, repair, and bleeding procedures
Lubrication:
Lubrication points, schedules, and fluid specifications
Electrical:
Detailed electrical system diagnostics, wiring diagrams, and component testing
Frame:
Information related to the frame structure and integrity
Fuel System:
Service and repair of the fuel delivery system, including carburetor
Battery:
Battery maintenance, testing, and replacement procedures
Repair:
Complete step-by-step repair instructions for all major components
Maintenance:
Preventative maintenance procedures and schedules
Troubleshooting:
Diagnostic information and troubleshooting guides for common and uncommon problems
Restoration:
Guidance for restoring the vehicle
Rebuild:
Detailed instructions for rebuilding major components
Diagnostics:
Procedures for diagnosing issues across all vehicle systems
Depth:
Highly detailed, professional technician level; suitable for DIY enthusiasts and professional mechanics
Illustrations:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views
Parts Breakdown:
Detailed component breakdowns and part numbers for all aspects
Accessibility:
Readable on any computer (Windows, Linux, Mac) with a PDF reader
File Size Potential:
Can be very large, up to 5 GB
Print Permissions:
No restrictions on printing
Binding:
Not applicable (digital download)
Paper Type:
Not applicable (digital download)
Delivery Method:
Instant digital download
Storage Policy:
Customer responsible for saving the file; no lifetime storage provided by the seller
Operating Systems:
Compatible with all operating systems (PC & MAC), including Windows 97, 2000, Me, XP, Vista, Windows 7, Windows 10
Engine Type:
2-stroke, liquid-cooled
Displacement:
499 cc (approximately)
Bore X Stroke:
Refer to manual for exact specifications
Power Output:
Estimated 40-50+ HP (specific figures vary by source and tuning)
Torque Output:
Refer to manual for specific figures
Carburetion:
Single Mikuni VM carburetor (likely a large bore, e.g., VM34 or VM36, specific size in manual)
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil mixture
Cooling System:
Liquid-cooled with radiator and fan
Ignition System:
CDI (Capacitor Discharge Ignition)
Overall Length:
Refer to manual for exact dimensions
Overall Width:
Refer to manual for exact dimensions
Overall Height:
Refer to manual for exact dimensions
Dry Weight:
Approximately 460 lbs (209 kg)
Fuel Capacity:
Approximately 3.2 US gallons (12 liters)
Oil Change Engine:
Refer to manual; typically based on operating hours or mileage, with specific recommendations for 2-stroke engines.
Air Filter Cleaning:
Refer to manual; essential for 2-stroke performance.
Spark Plug Inspection:
Refer to manual; critical for optimal 2-stroke combustion.
Engine Oil Type:
Specific 2-stroke premix oil ratio and type to be detailed in the manual.
Transmission Fluid Type:
Refer to manual for specific gear oil grade (e.g., SAE 80W-90).
Coolant Type:
Refer to manual for coolant mixture (e.g., antifreeze/water ratio).
Carburetor Tuning:
Can be sensitive to altitude and modifications; requires precise tuning for optimal performance and longevity.
Cooling System Maintenance:
Regular flushing and checking of radiator and hoses is crucial due to liquid cooling.
2-Stroke Engine Care:
Proper pre-mix and avoiding bogging the engine are vital for preventing premature wear.