KAWASAKI KSF250 MOJAVE ATV Service Repair Manual 1987-2004

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Tipo: Atv

Proveedor:

SKU: 135076

Etiquetas: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 ATV Kawasaki KSF250 MOJAVE Mojave Models Powersports

Variantes de producto

Descripción

This manual covers the KSF250 Mojave, an All-Terrain Vehicle (ATV) produced from 1987 through 2004, primarily for the North American and European markets. Known for its robust engineering and reliability, the KSF250 Mojave was a staple in the sport ATV segment, offering riders a balanced blend of performance and usability. Its design features a 4-stroke, liquid-cooled, single-cylinder engine with a 5-speed manual transmission and an automatic clutch, making it a capable machine for recreational riding and off-road adventures. The legacy in ATV manufacturing is evident in the durable construction and sporty characteristics of the Mojave. This comprehensive Service Repair Workshop Manual in English provides detailed guidance for the maintenance and repair of all KSF250 Mojave models. It covers essential areas including engine mechanicals, fuel and ignition systems, transmission and drivetrain, cooling, electrical systems, brakes, suspension, steering, and frame components. The manual includes routine maintenance procedures, major repair instructions, diagnostic flowcharts, and component replacement steps, supported by numerous high-quality diagrams and pictures. Its purpose is to empower owners and technicians with the knowledge to perform all necessary servicing, from basic upkeep to complete overhauls, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KSF250 Mojave

Type:

All-Terrain Vehicle (ATV)

Primary Market:

North America, Europe

👋 Introduction

Market Position

Product Purpose:

To provide comprehensive repair and maintenance guidance for Kawasaki KSF250 Mojave ATVs, empowering owners and technicians to perform all necessary work.

Competitive Analysis

Value Proposition:

Offers professional-grade information equivalent to factory service manuals, enabling DIY repairs and reducing reliance on expensive dealership services.

Key Features

Delivery Method:

Instant Download

Ease Of Use:

Designed for ease of reading and understanding, making complex procedures accessible.

Professional Standard:

Provides the same type of information used by professional mechanics.

📋 Manual Details

Coverage Areas

Model Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

All Models Covered:

Page Count

Estimated Page Count:

Refer to specific edition, typically 300-500 pages for this era of comprehensive manuals

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, overhaul, component inspection (piston, rings, cylinder, crankshaft, connecting rods, valves, camshaft), timing procedures, lubrication system.

Engine Management:

Ignition system (CDI, spark plug), fuel system (carburetor tuning, cleaning, rebuilding, fuel pump), exhaust system.

Transmission Drivetrain:

Gearbox overhaul, clutch inspection and adjustment, chain drive maintenance, final drive.

Cooling System:

Radiator, cooling fan, coolant flushing and replacement, thermostat.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, brake light), ignition switch, fuses, wiring diagrams.

Brakes:

Hydraulic brake system, brake calipers, brake master cylinder, brake pads, brake lines, brake fluid replacement, bleeding procedure, rear brake assembly.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure, tire replacement, wheel balancing.

Steering Suspension:

Handlebar assembly, steering knuckle, tie rod ends, ball joints, front suspension (shocks, springs), rear suspension (swingarm, shock absorber), lubrication points.

Frame Bodywork:

Frame inspection, plastic body panel removal and installation, seat, fenders, skid plates.

Troubleshooting:

Diagnostic charts, common problems, fault finding procedures for engine, electrical, and mechanical systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, brake adjustments, spark plug replacement, air filter cleaning/replacement.

Major Repairs:

Engine rebuild, transmission overhaul, carburetor rebuilding, clutch replacement, suspension component replacement, brake system overhaul.

Diagnostics:

Electrical system testing, carburetor adjustment, ignition timing checks, compression testing.

Component Replacement:

Detailed step-by-step instructions for replacing virtually all components.

Specifications Settings:

Torque specifications, valve clearances, ignition timing, carburetor jetting, fluid capacities.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced troubleshooting guides and diagnostic flowcharts for identifying and resolving issues.

Visual Aids:

Abundant high-quality pictures and diagrams illustrating procedures and component identification.

📊 Manual Specifications

File Format

Digital Format:

Readability:

Easy to read

Compatibility:

Works on all operating systems (Windows, MAC, Linux)

Print Quality

Image Quality:

High quality pictures and diagrams

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, Single Cylinder

Displacement:

249 cc (15.2 cu in)

Bore X Stroke:

66.0 x 73.0 mm (2.60 x 2.87 in) - typical for this era, verify specific model year

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 23-25 HP (Varies by year and specific tuning)

Torque:

Approx. 16-18 lb-ft (Varies by year and specific tuning)

Fuel System

Carburetor Type:

Mikuni VM Series (e.g., VM32SS or similar constant velocity carburetor)

Fuel Capacity:

Approx. 2.5 - 3.0 gallons (9.5 - 11.4 L)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (often referred to as 'semi-automatic')

Optional

Optional Transmission:

Features

Clutch Type:

Automatic centrifugal clutch

📐 Dimensions

Exterior

Overall Length:

Approx. 72.0 inches (1829 mm)

Overall Width:

Approx. 44.5 inches (1130 mm)

Overall Height:

Approx. 43.0 inches (1092 mm)

Weights

Dry Weight:

Approx. 380-400 lbs (172-181 kg)

Ground Clearance:

Approx. 6.0 - 7.0 inches (152 - 178 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to industry standards for ATV safety and performance.

Active Features

Braking System:

Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake.

Suspension Stability:

Independent front suspension and single rear shock absorber contribute to stability.

Passive Features

Hand Guards:

Typically equipped with handguards to protect rider's hands.

Throttle Limiter:

Adjustable thumb throttle with potential for limiter adjustment for novice riders.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a 1980s/1990s era sport ATV, no modern infotainment features).

Driver Assistance

Driver Assistance Features:

N/A (Basic mechanical controls only).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact spec)

Air Filter Cleaning:

Every 3 months or 500 km (300 miles), or more frequently in dusty conditions.

Spark Plug Replacement:

Refer to manual, typically every 6,000 km (3,750 miles) or as needed based on condition.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher (e.g., Kawasaki Genuine Oil or equivalent)

Engine Oil Capacity:

Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Coolant Type:

Permanent type anti-freeze coolant (50% ethylene glycol and 50% distilled water)

Known Issues

Carburetor Performance:

Carburetors can be prone to clogging from stale fuel or debris, requiring periodic cleaning and adjustment. Pilot jets can be a common wear item.

Clutch Wear:

The automatic clutch mechanism may require adjustment or component replacement over time due to wear.

Suspension Bushings:

Suspension bushings can wear out, leading to looseness and compromised handling.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent faults.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long history of producing robust and reliable ATVs, with the Mojave being a significant model in their sport ATV lineup during the late 80s and 90s.

Model Evolution

Mojave Development:

The KSF250 Mojave was introduced to compete in the burgeoning sport ATV market, offering a balance of performance and usability. It received minor updates throughout its production run.

Production

Production Period:

1987-2004

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the KSF250 Mojave are not widely documented, it was a popular and well-regarded sport ATV in its class during its production years, known for its reliability and sporty characteristics.