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Cagiva T4-350 R-E T4-500 E 1987 Workshop Service Repair Manual

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This manual covers the T4 motorcycle, including the T4-350 R-E and T4-500 E sub-models, from the 1987 production year. As a dual-sport or adventure touring motorcycle, the T4 was designed...
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Tipo: Motorcycle
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SKU: 154837
Cagiva T4-350 R-E T4-500 E 1987 Workshop Service Repair Manual
This manual covers the T4 motorcycle, including the T4-350 R-E and T4-500 E sub-models, from the 1987 production year. As a dual-sport or adventure touring motorcycle, the T4 was designed to offer versatility for both on-road and off-road use, a segment where it competed with contemporary offerings from major manufacturers. These first-generation T4 models, powered by air-cooled, four-stroke, single-cylinder engines, represented the manufacturer's growing presence in the motorcycle market, known for Italian design and engineering. This comprehensive Workshop Service Repair Manual in English provides detailed guidance on maintaining and repairing the T4. It covers a wide array of systems, including engine mechanical and electrical components, emission control, fuel system, suspension, clutch, transmission, driveshaft, steering, brakes, and body electrical systems. The manual includes routine and preventative maintenance procedures, troubleshooting guides, diagnostic steps, component replacement instructions, overhaul procedures, and wiring schematics, making it an indispensable resource for owners and technicians.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4
Year:
1987
Sub Models:
T4-350 R-E, T4-500 E
Codes
Engine Codes:
Likely specific Cagiva designations for 350cc and 500cc engines, specific codes not provided in product info
Generation
Generation:
First Generation T4 models
👋 Introduction
Market Position
Market Position:
The Cagiva T4 series, particularly in 1987, was positioned as a dual-sport or adventure touring motorcycle, designed for both on-road usability and off-road capability. These models represented Cagiva's effort to compete in a growing segment of versatile motorcycles.
Value Proposition:
Provides an inexpensive way to keep the vehicle working properly, making it an essential tool for owners seeking to maintain their Cagiva T4.
Competitive Analysis
Competitive Analysis:
Competitors in this segment around 1987 would have included models from Yamaha (e.g., XT600 Tenere), Honda (e.g., Transalp, XL series), Suzuki (e.g., DR series), and Kawasaki (e.g., KLR series). The T4 aimed to offer a blend of performance and ruggedness, often featuring Italian styling and engineering.
Key Features
Key Features:
The T4-350 R-E and T4-500 E likely featured robust chassis, capable suspension for varied terrain, and engines designed for a balance of power and reliability. The 'R-E' designation might imply a rally-raid or higher specification version, while 'E' could indicate electric start. The 1987 models were part of a significant era for Cagiva, showcasing their growing capabilities in motorcycle manufacturing.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System
Page Count
Page Count:
Not specified in product information, typical for a comprehensive workshop manual for this era would be 200-400+ pages.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical (including disassembly, assembly, and inspection), engine electrical systems (ignition, starting, charging), emission control systems, fuel delivery and carburetion, lubrication, cooling, clutch actuation and service, manual gearbox operation and repair, driveshaft and axle components, steering geometry and linkage, hydraulic and mechanical braking systems, chassis and suspension tuning and repair, bodywork diagnostics and repair, electrical wiring schematics, lighting, instrumentation, and basic body electrical circuits, restraint systems (if applicable to the model, e.g., seatbelts).
Wiring Schematics:
Included, essential for diagnosing and repairing electrical faults.
Engine Electrical System:
Detailed coverage of ignition, charging, starting systems, and component testing.
Emission Control System:
Coverage for emission control components and their function.
Fuel System:
Detailed information on fuel delivery, carburetion, and fuel tank servicing.
Suspension System:
Front and rear suspension fork and shock absorber service, adjustments, and tuning.
Clutch System:
Clutch operation, adjustment, friction plate replacement, and related components.
Manual Transaxle System:
Gearbox inspection, repair, and maintenance procedures.
Driveshaft And Axle:
Maintenance and repair of the drivetrain components.
Steering System:
Steering head bearing service, linkage adjustments, and related components.
Brake System:
Hydraulic system service, caliper and master cylinder overhaul, pad replacement, and bleeding procedures.
Body Interior And Exterior:
Body panel alignment, trim removal/installation, seat and interior component service.
Body Electrical System:
Lighting circuits, horn, starter solenoid, and other body-mounted electrical components.
Restraint:
Seatbelt inspection and replacement (if equipped).
Procedures Included
Procedures Included:
Routine maintenance, preventative maintenance, troubleshooting guides, diagnostic procedures, step-by-step repair instructions, component replacement, overhaul procedures, electrical system diagnosis, wiring diagram interpretation, specifications for adjustments and torques.
Troubleshooting:
Detailed troubleshooting guides for common and complex issues, combined with electrical service procedures.
Diagnostics:
Diagnostic procedures for mechanical and electrical systems to identify problems.
Maintenance Guidelines:
Guidelines for routine and preventative maintenance to keep the vehicle in optimal working condition.
Component Replacement:
Detailed instructions for replacing individual components.
Assembly Disassembly:
Comprehensive procedures for disassembling and reassembling various vehicle systems.
Torque Specifications:
Specific torque values for critical fasteners and assembly points.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance tasks to in-depth engine rebuilds and electrical system diagnostics. Suitable for both DIY enthusiasts and professional mechanics.
Instruction Format:
Step-by-step instructions with detailed substeps for repair procedures.
Illustration Detail:
Detailed illustrations, drawings, and photos to guide through repair procedures.
Information Highlighting:
Notes, cautions, and warnings throughout each chapter to pinpoint critical information.
Navigation:
Numbered table of contents for quick information retrieval.
Identification Aid:
Bold figure numbers to easily match illustrations with specific instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Capability:
YES
Print Quality
Print Quality:
Printable (all pages), implies standard PDF print resolution suitable for workshop use.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Air-cooled, four-stroke, single-cylinder engines. Specific configurations for 350cc and 500cc variants would differ in bore, stroke, and potentially valve train.
Performance
Horsepower 350Cc:
Estimated 25-30 HP (typical for this displacement and era)
Horsepower 500Cc:
Estimated 35-40 HP (typical for this displacement and era)
Fuel System
Fuel System:
Likely carburetor fed, with specific carburetor models (e.g., Dell'Orto or Mikuni) depending on engine size and market. This manual would detail adjustment and servicing procedures.
🔧 Transmission
Standard
Transmission Type:
5-speed or 6-speed manual transmission
Optional
Optional Transmission:
Not applicable for this model year and type
Features
Clutch Type:
Wet multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Not specified in product information, but typical for dual-sport bikes of this era would be in the 1350-1450mm range.
Weights
Dry Weight 350Cc:
Estimated 130-145 kg (dry)
Dry Weight 500Cc:
Estimated 140-155 kg (dry)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to vintage motorcycle repair manuals in the same way as modern cars. Focus is on mechanical safety and proper function.
Active Features
Active Safety Features:
Effective braking system (disc brakes front and rear likely), capable suspension for stability.
Passive Features
Passive Safety Features:
Frame integrity, rider protection considerations during repair (e.g., proper use of tools and safety equipment detailed in manual).
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, tachometer (likely), indicator lights. No modern infotainment features expected.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on rider control and mechanical feedback.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals would include oil changes every 3,000-5,000 km, valve adjustments every 6,000-10,000 km, chain lubrication and adjustment as needed, and brake fluid changes every 2 years. The manual will provide precise intervals.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle-specific oil, API SG or higher classification. Manual will specify exact viscosity and API service category.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Air-cooled engine, no coolant required.
Transmission Oil Type:
Dedicated motorcycle transmission oil or engine oil meeting specific requirements. Manual will clarify if separate or shared lubricant.
Known Issues
Common Issues:
Typical issues for bikes of this era might include carburetor tuning difficulties, wear on clutch components, electrical connector corrosion, fork seal leaks, and exhaust system corrosion. This manual would be invaluable for addressing these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Cagiva is an Italian motorcycle manufacturer founded in 1978 by Claudio Castiglioni. Known for producing a range of motorcycles from small-displacement scooters to powerful sportbikes and off-road machines, often utilizing innovative designs and racing heritage.
Model Evolution
Model Evolution:
The T4 series was a significant part of Cagiva's expansion into the dual-sport market. It evolved from earlier Cagiva off-road models and laid groundwork for subsequent adventure touring designs. The 350cc and 500cc variants offered different performance levels to cater to a broader audience.
Production
Production Years:
The T4 series was produced through the late 1980s and early 1990s, with the 1987 models being early examples of this successful line.
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