Engine Mechanical:
Complete overhaul, component testing, timing, cylinder head, pistons, crankshaft, camshafts, lubrication system, oil pump, seals, gaskets.
Fuel System:
Fuel pump, fuel lines, fuel filter, carburetion (if applicable to specific trims), fuel injection system (Bosch L-Jetronic or similar), injectors, fuel pressure regulator, fuel tank, fuel pump relay.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), distributor cap and rotor, ignition timing, electronic ignition module, wiring.
Cooling System:
Radiator, fan (electric or belt-driven), thermostat, water pump, coolant hoses, coolant reservoir, heater core, temperature sensors.
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipes, gaskets, hangers, oxygen sensor.
Transmission Manual:
Gearbox overhaul, clutch system (clutch plate, pressure plate, release bearing), gear selector linkage, transmission fluid changes, torque specifications.
Transmission Automatic:
If applicable, automatic transmission service, fluid changes, torque converter, gear selector, control linkages.
Drive Axles Differential:
Front-wheel drive axle shafts, CV joints, differential service, drive shafts, wheel bearings.
Suspension Front:
MacPherson struts, coil springs, control arms, ball joints, bushins, wheel bearings, alignment specifications.
Suspension Rear:
Trailing arms, torsion bars or coil springs, shock absorbers, trailing arm bushings, alignment specifications.
Steering System:
Steering rack, steering column, tie rods, steering column universal joints, power steering (if equipped), fluid and component checks.
Braking System Front:
Disc brake calipers, brake pads, brake discs, brake hoses, master cylinder, hydraulic lines, bleeding procedures.
Braking System Rear:
Drum brakes or disc brakes, brake shoes, brake drums, wheel cylinders, parking brake mechanism, adjustment.
Electrical System Power:
Battery, alternator, starter motor, charging system testing, voltage regulation.
Electrical System Lighting:
Headlights, taillights, brake lights, turn signals, interior lighting, bulb specifications, wiring.
Electrical System Accessories:
Wipers, washers, horn, radio, power windows (if equipped), central locking (if equipped), fuse box layout, relay functions.
Chassis Body:
Body panel removal and installation, door mechanisms, hood and trunk latches, hinges, interior trim, exterior trim, rust prevention and repair advice.
Restraint System:
Seat belts (lap belts, three-point belts), pre-tensioners (if applicable), airbag systems (if applicable - unlikely for 1987 Metro but covered if present).
Climate Control Heater Ac:
Heater core, blower motor, air conditioning system (if equipped), refrigerant types, pressure checks, component testing, control panel operation.
Engine Control System:
ECU (Engine Control Unit) diagnostics, sensor testing (e.g., coolant temp sensor, throttle position sensor, crank/cam sensors), actuator testing, fault codes, limp-home mode diagnostics.
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, belt inspections and tensioning, battery terminal cleaning, lubrication points.
Troubleshooting Diagnostics:
Step-by-step guides for diagnosing common and uncommon issues, fault finding charts, electrical diagnostic procedures, symptom-based troubleshooting.
Repair Procedures:
Complete disassembly and reassembly instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake caliper replacement, strut replacement, steering rack replacement.
Wiring Diagrams:
Detailed, factory-quality wiring schematics for all electrical systems, including component location, wire colors, and connector pinouts.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, ignition timing settings, valve clearances, emission control data, tire pressures, alignment angles.
Depth:
Comprehensive, factory-level detail suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.