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Mitsubishi Galant 1988-1992 Workshop Service Repair Manual

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This workshop service repair manual covers the Mitsubishi Galant, specifically the E30 Series chassis codes (E31A through E39A, E3A1A), for the model years 1988 through 1992. The Galant, a mid-size...
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SKU: 65951
Mitsubishi Galant 1988-1992 Workshop Service Repair ManualMitsubishi Galant 1988-1992 Workshop Service Repair ManualMitsubishi Galant 1988-1992 Workshop Service Repair ManualMitsubishi Galant 1988-1992 Workshop Service Repair Manual
This workshop service repair manual covers the Mitsubishi Galant, specifically the E30 Series chassis codes (E31A through E39A, E3A1A), for the model years 1988 through 1992. The Galant, a mid-size sedan, was known for its aerodynamic styling, spacious interior, and comfortable ride, often competing with models like the Toyota Camry and Honda Accord. For its time, it offered notable features such as available potent V6 engines and all-wheel-drive on select performance variants like the Galant VR-4, making it a compelling option in its segment. This comprehensive manual provides extensive guidance for maintaining and repairing the Mitsubishi Galant. It details procedures for all major systems, including powertrain, drivetrain, chassis, and electrical components, as well as bodywork. The manual covers routine maintenance, complex repair tasks, diagnostic procedures, and adjustments, offering over 1500 pages of detailed information. It serves as an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their E30 Series Mitsubishi Galant.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A, E3A1A
Generation Code:
E30 Series
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina
Key Features
Design:
Aerodynamic styling, spacious interior, comfortable ride
Performance Variants:
Available with potent V6 engines and all-wheel-drive on select models.
Value Proposition
Manual Value:
Essential resource for DIY mechanics and professional technicians to maintain and repair the Mitsubishi Galant E30 series efficiently and accurately.
📋 Manual Details
Coverage Areas
Years Covered:
1988, 1989, 1990, 1991, 1992
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control systems (ECU)
Drivetrain:
Manual transmission, automatic transmission, transfer case (if applicable), drive shafts, axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels, tires
Electrical:
Charging system, starting system, lighting system, instrument cluster, power windows, power locks, audio system, climate control electronics, wiring diagrams
Body:
Exterior body panels, interior trim, doors, hood, trunk, glass, seals, body repair procedures
Procedures Included
Maintenance:
Routine inspections, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement
Repair:
Engine overhauling, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for applicable models, component testing procedures
Adjustment:
Valve adjustments, idle speed adjustments, clutch adjustments, brake adjustments
Troubleshooting:
Detailed step-by-step troubleshooting procedures for common and uncommon issues
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including detailed specifications and torque values.
📊 Manual Specifications
File Format
Quality:
High-resolution scanned PDF, searchable text where OCR is applied.
Print Quality
Recommendation:
Printable for physical use in a workshop environment.
Binding Type
Applicable For Print:
Spiral or comb binding recommended for lay-flat usability.
Paper Type
Applicable For Print:
Durable, shop-grade paper recommended.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Type 1:
2.0L SOHC Inline-4 (16-valve)
Displacement 1:
1997 cc
Power 1:
Approx. 100-135 hp (depending on market and specific variant)
Torque 1:
Approx. 120-130 lb-ft
Optional Engine
Engine Code 2:
6G71
Engine Type 2:
2.5L SOHC V6 (12-valve)
Displacement 2:
2498 cc
Power 2:
Approx. 140-160 hp
Torque 2:
Approx. 145-165 lb-ft
Performance
Performance Enhancements:
Turbocharged variants (e.g., Galant VR-4) featured more powerful engine tunes and intercooling.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
Unleaded gasoline (Octane rating specified by manufacturer, typically 87 or higher)
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission
Optional
Transmission Type Opt:
4-speed automatic transmission
Features
AWD Option:
All-wheel-drive (AWD) system available on specific performance models like the VR-4.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (specific Mitsubishi specification should be consulted)
Automatic Transmission Fluid:
Dexron II or equivalent (specific Mitsubishi specification should be consulted)
📐 Dimensions
Exterior
Length:
Approximately 176-180 inches (4470-4572 mm)
Width:
Approximately 67.7 inches (1720 mm)
Height:
Approximately 54.5 inches (1384 mm)
Wheelbase
Wheelbase:
Approximately 100.4 inches (2550 mm)
Weights
Curb Weight:
Approximately 2800-3300 lbs (1270-1500 kg), depending on engine and equipment
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data for this era is often limited or not directly comparable to modern standards. Refer to contemporary road tests for anecdotal safety impressions.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models, standard on some higher trims.
Passive Features
Airbags:
Driver-side airbag became standard on later models within this range. Passenger airbags were rare or optional.
Seatbelts:
Front and rear seat belts
Rollover Protection:
Reinforced chassis structure typical of sedans of this era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Options for CD players on later models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Comfort Features
Climate Control:
Manual air conditioning and heating, with optional automatic climate control on premium trims.
Power Accessories:
Power windows, power door locks, and power mirrors available on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (or as per manual recommendation, often 5,000 miles with synthetic oil).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (copper plugs) or 60,000 miles (platinum plugs, if equipped).
Timing Belt Replacement:
Critical for the 4G63 engine. Typically every 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity 4G63:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change. Recommended viscosity: 10W-30 or 10W-40.
Coolant Capacity:
Approx. 6.5-7.0 quarts (6.2-6.6 liters). Use a 50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Engine 4G63:
Timing belt maintenance is paramount. Oil leaks from valve cover gasket or oil pan gasket can occur with age. Head gasket failures can happen if overheated.
Transmission:
Automatic transmission shifting issues or slippage can develop with high mileage. Manual clutch wear is normal.
Suspension:
Worn ball joints, tie rod ends, and strut mounts are common due to age and mileage.
Electrical:
Corrosion in connectors, failing alternator or starter motor, and issues with power window motors can occur.
Part Numbers
Oil Filter Example:
Mitsubishi OEM MD097543 or equivalent (e.g., Fram PH5100, Wix 51515)
Timing Belt Kit Example:
Mitsubishi OEM MD317210 (includes belt, tensioner, idler pulley). Highly recommended to replace water pump and seals simultaneously.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century, known for innovative technologies and diverse product offerings.
Model Evolution
Galant Lineage:
The Galant is one of Mitsubishi's longest-running nameplates, with the E30 series representing the fifth generation, known for its distinct styling and advanced features for its time.
Production
Production Period:
1987-1994 (for the E30 series generation, overlapping with the manual's coverage)
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Received generally positive reviews for its styling, comfort, and available performance, though reliability varied by engine and drivetrain.
Ratings
Consumer Reports Era:
Consumer Reports and similar publications from the era often cited reliability concerns in specific areas for Mitsubishi vehicles, but also praised their engineering and value.
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