Engine Service Repair:
Full coverage including diagnostics, disassembly, inspection, assembly, and testing.
Transmission Service Repair:
Comprehensive details on manual and potentially automatic transmissions (depending on specific Ax variants covered).
Brake System:
Diagnosis, repair, and maintenance of hydraulic and mechanical components, including discs, drums, calipers, master cylinder, and brake lines.
Wiring Diagram:
Detailed electrical schematics for all vehicle systems, crucial for troubleshooting.
Electrical System:
Component testing, repair, and wiring of lighting, ignition, charging, starting, and accessory circuits.
Suspension:
Front and rear suspension diagnosis, repair, component replacement (shocks, struts, bushings, ball joints).
Steering:
Diagnosis and repair of steering rack, linkages, and related components.
Cooling System:
Radiator, water pump, thermostat, fan, hoses, and coolant specifications and service.
Fuel Injection Fuel System:
Components of the fuel delivery system, fuel injectors, fuel pump, fuel pressure regulation, and diagnostics.
Emission System:
Components related to emissions control, potentially including catalytic converters, EGR systems, and lambda sensors.
Heater Air Conditional:
HVAC system components, controls, refrigerant, and repair procedures.
Engine Control System:
ECU functions, sensors, actuators, and diagnostic trouble codes (DTCs).
Chassis Body:
Body repair, structural components, doors, panels, glass, and chassis diagnostics.
Restraint System:
Seat belts and potentially early airbag systems (if equipped), inspection and repair.
Interior:
Removal, installation, and repair of interior trim, seats, dashboard components.
Differential Drive:
Service and repair of the drive axle and differential components.
Axle:
Front and rear axle assembly service.
General Maintenance:
Regular checks, fluid level adjustments, filter replacements, lubrication.
Troubleshooting:
Diagnostic guides, symptom-based troubleshooting, fault code interpretation.
Periodic Lubrication:
Lubrication points, schedules, and recommended lubricant types.
Engine Rebuild:
Detailed instructions for complete engine disassembly, inspection of wear components (pistons, rings, bearings, valves), cylinder head work, and reassembly with torque specifications.
Transmission Overhaul:
Step-by-step guides for transmission disassembly, inspection of gears, synchronizers, bearings, and seals, along with reassembly and fluid filling procedures.
Electrical Diagnostics:
Comprehensive procedures for diagnosing and repairing electrical faults using wiring diagrams, multimeters, and component testing methods.
Body And Chassis Repair:
Procedures for body panel alignment, rust repair, glass replacement, and chassis component inspection and repair.
Tuning Adjustments:
Information on adjusting ignition timing, carburetor settings (if applicable), and other parameters for optimal performance and emissions.
Depth:
Complete factory-level repair procedures, diagnostics, rebuilds, and tuning information.
Compatibility:
Works on all PC-based Windows operating systems and Mac.
Printability:
Printable without restriction, allowing for individual page or full manual printing.
Digital Format:
Downloadable PDF, no physical binding.
Digital Medium:
Digital download; can be burned to CD-ROM.
Search Functionality:
Enabled for quick information retrieval.
Illustration Detail:
Includes detailed illustrations, drawings, photos, and enlarged insets.
Instruction Format:
Numbered instructions, bold figure numbers, notes, cautions, and warnings.
Oil Change Interval:
Typically every 7,500 to 10,000 km (or annually), but the manual will specify exact intervals based on driving conditions.
Timing Belt Interval:
For TU engines, this is a critical item, often recommended at 60,000 to 80,000 km or 5 years. The manual will provide the precise interval and replacement procedure.
Engine Oil Specification:
Likely API SF or SG classification, SAE 10W-40 or 15W-40 depending on climate. Manual will specify exact grade and capacity.
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Manual will confirm type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify the exact type and bleeding procedures.
Common Problems Era:
Given the age: wear on suspension bushings, aging rubber hoses, potential for corrosion, electrical connection issues, carburetor issues (if applicable), clutch wear, and minor cooling system leaks.
Manual Utility For Issues:
The manual's troubleshooting section is invaluable for diagnosing and resolving these common age-related problems.