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    Mitsubushi GALANT Service Repair Manual 1989 1990 1991 1992 1993

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    The Mitsubishi Galant, produced from 1989 to 1993, represents the E30 Series, also known as the 7th Generation Galant. This mid-size sedan was designed with aerodynamic styling and a focus...
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    Tipo: Car
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    SKU: 131148
    The Mitsubishi Galant, produced from 1989 to 1993, represents the E30 Series, also known as the 7th Generation Galant. This mid-size sedan was designed with aerodynamic styling and a focus on passenger comfort, offering a smooth and quiet ride that competed with established models like the Honda Accord and Toyota Camry. Notable features of this generation included optional four-wheel steering (4WS) and all-wheel drive (AWD) on select trims, enhancing its driving dynamics. Available with a range of engines, including efficient 2.0L and powerful 2.5L V6 options, and even a turbocharged 2.0L for performance variants, the Galant offered a compelling blend of technology, comfort, and performance for families and professionals seeking reliable transportation. This comprehensive service and repair manual provides detailed information for all Mitsubishi Galant models and engines from 1989 to 1993. Covering over 1500 pages, it is an essential resource for owners, mechanics, and technicians. The manual includes in-depth guidance on powertrain systems, transmission and drivetrain, chassis components, electrical systems, and body and interior maintenance. It details scheduled maintenance procedures, diagnostic and troubleshooting steps, repair and rebuild instructions, essential specifications, and clear wiring diagrams. This manual is designed to assist in the proper upkeep and repair of your vehicle, ensuring its longevity and optimal performance.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Galant
    Model Years Covered:
    1989, 1990, 1991, 1992, 1993
    Codes
    Chassis Codes:
    E31A, E32A, E33A, E34A, E35A, E38A, E39A, E37A, E36A
    Generation Codes:
    E30 Series (also known as the 7th Generation Galant)
    👋 Introduction
    Market Position
    Segment:
    Mid-size sedan
    Target Audience:
    Families, professionals seeking reliable and stylish transportation
    Competitive Analysis
    Key Competitors:
    Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina
    Competitive Advantage:
    Often praised for its unique styling (especially the sedan), comfortable ride, and optional advanced technologies like four-wheel steering (4WS) on select trims.
    Key Features
    Design Philosophy:
    Aerodynamic styling with a focus on passenger comfort and a smooth, quiet ride. Available in sedan and a sporty coupe (which is a different chassis code and typically not covered by this specific manual series but worth noting the Galant family). The E30 generation is often recognized for its distinctive design language of the era.
    Available Features Early 90S:
    Optional 4-wheel steering (4WS), available all-wheel drive (AWD) on certain models, premium audio systems, automatic climate control, power everything.
    📋 Manual Details
    Coverage Areas
    Coverage Scope:
    All models and all engines
    Page Count
    Estimated Page Count:
    Over 1500 pages (typical for a comprehensive factory service manual covering this range)
    Manual Type
    Type:
    Complete Service and Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital Download (likely PDF)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control
    Transmission Drivetrain:
    Manual transmission, automatic transmission, transaxle, driveline components (CV joints, drive shafts)
    Chassis:
    Suspension (front and rear), steering system, braking system (ABS, non-ABS), wheels and tires
    Electrical Electronics:
    Battery, charging system, starting system, lighting, instruments, gauges, power accessories (windows, locks, mirrors), infotainment system, engine control module (ECM) wiring diagrams, body control module (BCM) wiring diagrams
    Body Interior:
    Body construction, exterior trim, interior trim, seats, HVAC system, body sealing, doors, windows, hood, trunk
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement
    Diagnostics Troubleshooting:
    Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) for EFI systems, component testing procedures
    Repair Rebuild:
    Engine overhaul, transmission overhaul, brake caliper rebuilding, suspension component replacement, starter/alternator repair
    Specifications Tolerances:
    Torque specifications for critical fasteners, engine bearing clearances, piston ring end gap, valve lash adjustments
    Wiring Diagrams:
    Complete electrical system schematics for all major components and systems
    Technical Depth
    Depth:
    Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork)
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable Text:
    Likely searchable text (depends on the source conversion)
    Printable:
    Yes, printable pages
    Print Quality
    Image Resolution:
    High resolution for clear diagrams and text
    Binding Type
    Binding:
    N/A (Digital Format)
    Paper Type
    Paper:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Codes:
    4G63, 4G63T (turbocharged), 6G71 (V6)
    Common Engines Usdm:
    2.0L SOHC (4G63), 2.5L V6 SOHC (6G71), 2.0L DOHC Turbocharged (4G63T - often found in performance variants like the VR-4)
    Performance
    2.0L DOHc Mpi (4G63):
    Approx. 135-150 hp, 125-130 lb-ft torque
    2.5L V6 Sohc (6G71):
    Approx. 170-180 hp, 170-175 lb-ft torque
    2.0L DOHc Turbocharged (4G63T - E.G., Vr-4):
    Approx. 200-240 hp, 203-220 lb-ft torque
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI)
    Fuel Type:
    Unleaded Gasoline
    🔧 Transmission
    Standard
    Transmission Types:
    5-speed manual, 4-speed automatic
    Optional
    Drivetrain Options:
    Front-wheel drive (FWD), All-wheel drive (AWD - typically paired with V6 or Turbo engines and 4WS)
    Features
    Automatic Transmission Features:
    Electronically controlled, often with 'Sport' or 'Economy' modes.
    Manual Transmission Features:
    Close-ratio gearboxes available on performance models.
    📐 Dimensions
    Exterior
    Body Styles:
    4-door Sedan, 2-door Coupe (though this manual is primarily for the E30 sedan chassis)
    Length:
    Approx. 180-185 inches (depending on specific model and year)
    Width:
    Approx. 67-69 inches
    Height:
    Approx. 54-56 inches
    Weights
    Curb Weight:
    Approx. 2900-3500 lbs (depending on engine and options)
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Test:
    No specific ratings readily available for this exact year range; safety standards were different. Manual will detail passive safety features.
    Active Features
    Brake Assist Type:
    Optional Anti-lock Braking System (ABS) on higher trims and some AWD models.
    Traction Control:
    Not commonly available on most trims; may be present on high-performance AWD variants.
    Four Wheel Steering:
    Available on select models (e.g., GSR, VR-4 variants), offering enhanced agility.
    Passive Features
    Airbags:
    Driver airbag became standard or widely available during this period; passenger airbags were less common.
    Seatbelts:
    Three-point seatbelts for front and rear occupants.
    Body Structure:
    Reinforced passenger cabin, crumple zones.
    💡 Technology Features
    Infotainment
    Audio Systems:
    Factory AM/FM cassette players, optional CD players on later models. Premium Mitsubishi/Infinity or Clarion sound systems available.
    Climate Control:
    Manual HVAC controls, optional automatic climate control on higher trims.
    Driver Assistance
    Cruise Control:
    Standard on most trims.
    Four Wheel Steering:
    Advanced active steering system on specific models, improving maneuverability and high-speed stability.
    Connectivity
    Original Connectivity:
    Limited to basic infotainment and vehicle systems. No integrated Bluetooth or USB ports from the factory.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.
    Engine Oil Filter Replacement:
    Recommended at every oil change.
    Air Filter Replacement:
    Every 15,000-30,000 miles or as needed based on inspection.
    Spark Plug Replacement:
    Every 30,000-60,000 miles (depending on plug type - copper vs. platinum).
    Timing Belt Replacement:
    Crucial for 4G63 engines (non-interference on some models, interference on others). Typically 60,000-90,000 miles. Manual will specify exact interval and whether interference or non-interference.
    Fluid Specifications
    Engine Oil:
    API SG/SH rated, viscosity typically 5W-30 or 10W-30 (refer to manual for exact specification).
    Coolant:
    Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
    Brake Fluid:
    DOT 3 or DOT 4 (refer to manual for exact specification).
    Transmission Fluid Automatic:
    Mitsubishi SP-II or equivalent ATF (refer to manual for exact specification, e.g., Diaqueen SP-III or Dexron III/Mercon compatible).
    Transmission Fluid Manual:
    API GL-4 rated gear oil, viscosity typically 75W-90 or 80W-90 (refer to manual).
    Power Steering Fluid:
    Dexron-II or equivalent ATF (refer to manual).
    Known Issues
    Engine 4G63:
    Timing belt failure can be catastrophic if interference engine. Oil leaks from valve cover gasket, rear main seal. Turbo models can have turbo wear or seal issues.
    Transmission Automatic:
    Slipping in higher gears, harsh shifting. Fluid changes are critical.
    Suspension:
    Worn control arm bushings, ball joints, and tie rod ends are common with age and mileage. Struts and shocks will require replacement.
    Electrical:
    Door lock actuators can fail. Power window motors. Fading digital displays. Corroded grounds can cause various electrical gremlins.
    Rust:
    Common in areas with road salt, particularly on rocker panels, wheel wells, and floor pans.
    📚 Vehicle History
    Brand Heritage
    Mitsubishi History:
    Mitsubishi Motors is a Japanese multinational automotive manufacturer, part of the Mitsubishi keiretsu. Known for its diverse product range and engineering prowess.
    Model Evolution
    Galant Evolution:
    The Galant has a long history, evolving through numerous generations. The E30 generation (1987-1993) was a significant departure with its aerodynamic styling and technological advancements, aiming for a more global appeal.
    Production
    Manufacturing Locations:
    Primarily Japan, with some assembly in other regions for specific markets.
    Sales Performance Era:
    Competed strongly in the sedan market, particularly with the introduction of higher-performance variants and AWD.
    🏆 Awards & Recognition
    Recognitions
    Car And Driver:
    The 1990 Galant was a Car and Driver Ten Best list recipient.
    Motor Trend:
    Often reviewed favorably by automotive publications for its styling, handling, and value proposition.
    Certifications
    Epa Fuel Economy:
    Variable based on engine and transmission. Manual may contain specific MPG figures for different configurations.
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