🏷️ Basic Information

Make:

BMW

Model:

5 Series

Chassis Code:

E34

Applicable Years:

1989-1995

Covered Models:

525i, 530i, 535i, 540i, Touring

👋 Introduction

Target Audience:

BMW E34 owners, DIY enthusiasts, independent mechanics, BMW service centers.

Value Proposition:

Provides dealership-level repair and maintenance information, enabling significant cost savings for owners compared to professional service.

Instruction Style:

Step-by-step instructions with highly detailed exploded pictures and diagrams.

Resource Equivalence:

Same type of manual used by local dealers/mechanics.

📋 Manual Details

General Data And Maintenance:

Included

Engine:

Included

Transmission:

Included

Suspension Steering And Brakes:

Included

Body:

Included

Body Equipment:

Included

Electrical System:

Included

Equipment And Accessories:

Included

Electrical Wiring Diagrams:

Included

Page Count:

Not Specified (Typical factory manuals are extensive, likely 1000+ pages)

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader & WinZip

Download Type:

Instant Download

Printability:

All pages are printable

📖 Manual Coverage

Engine Systems:

Cooling, Lubrication, Fuel Injection (DME), Ignition, Emissions, Engine Mechanical (including disassembly/reassembly of M30, M60, M62 engines), Performance Tuning

Transmission Systems:

Manual (Getrag 260, ZF S5-16), Automatic (ZF 4HP22, ZF 5HP18, ZF 5HP30), Clutch, Driveshaft, Differential, Axles

Suspension Steering Brakes:

Front/Rear Suspension Geometry, Struts, Shocks, Springs, Bushings, Ball Joints, Tie Rods, Steering Gearbox/Rack, ABS System (Bosch), Brake Calipers, Rotors, Pads, Hydraulic System

Electrical System:

Battery, Alternator, Starter, Lighting, Fuses, Relays, Engine Control Unit (ECU), Transmission Control Unit (TCU), ABS Control Module, Instrument Cluster, Power Windows, Locks, Mirrors, HVAC Controls, Radio/Sound System, OBC (On-Board Computer)

Body And Trim:

Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seals, Interior Trim Panels, Seats, Headliner, Upholstery

HVAC Systems:

Air Conditioning (Compressor, Evaporator, Condenser, Refrigerant), Heating System, Blower Motor, Climate Control Unit

Maintenance:

Oil Changes, Filter Replacements, Spark Plugs, Coolant Flush, Brake Fluid Flush, Belt Inspections/Replacement, Tune-Ups

Diagnosis:

Troubleshooting Common Faults, Diagnostic Trouble Codes (DTCs), Electrical System Diagnosis, Fuel System Diagnosis, Engine Performance Issues

Repair:

Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Overhauls, Electrical Component Repair/Replacement, Bodywork Repair

Reassembly:

Exploded Views and Step-by-Step Instructions for Component Reassembly

Depth Level:

Factory Level Detail (covers everything from routine maintenance to complete engine and transmission overhauls)

Diagnostic Tools:

Implies coverage for use of standard automotive diagnostic tools and potentially BMW-specific diagnostic procedures (though explicit mention of DIS or ISTA is not made, the depth suggests it's covered).

📊 Manual Specifications

PDF Quality:

High-resolution, suitable for detailed viewing and printing.

Searchability:

Likely text-searchable PDF for easy navigation of topics.

Print Features:

All pages printable for physical copy creation.

Binding Type:

Digital (PDF) - No physical binding. User prints and assembles if desired.

Paper Type:

N/A (Digital product)

⚙️ Engine Specifications

E34 Engine Options:

M20B25 (2.5L Inline-6), M30B35 (3.5L Inline-6), M60B30 (3.0L V8), M60B40 (4.0L V8), M62B44 (4.4L V8 - later models, though E34 production ended before widespread M62 use, it's likely covered for late 95 models)

525I Hp:

Approx. 189 hp (M20B25/M50B25)

530I Hp:

Approx. 215 hp (M60B30)

535I Hp:

Approx. 208 hp (M30B35)

540I Hp:

Approx. 282 hp (M60B40)

Fuel Injection System:

Bosch Motronic Electronic Fuel Injection (DME)

🔧 Transmission

Standard Transmission E34:

5-speed manual transmission (Getrag 260 for 6-cyl, ZF S5-16 for V8)

Optional Transmission E34:

4-speed automatic (ZF 4HP22) or 5-speed automatic (ZF 5HP18/5HP30 for V8 models).

Transmission Fluid Spec Auto:

BMW ATF Dexron II / Dexron III (Refer to specific model for exact type)

Transmission Fluid Spec Manual:

API GL-4 or GL-5 gear oil (Refer to specific model for exact viscosity and type, e.g., 75W-90)

📐 Dimensions

E34 Wheelbase:

Approx. 111.5 inches (2835 mm)

E34 Length:

Approx. 191.3 inches (4859 mm) for Sedan

E34 Curb Weight Range:

Approx. 3,400 - 4,000 lbs (1542 - 1814 kg), varying by model and equipment.

🛡️ Safety Features

E34 Safety Features Coverage:

Covers ABS (Anti-lock Braking System), potentially airbags (early models may not have them), and general chassis safety.

ABS System Description:

Bosch ABS II or III system, details on hydraulic unit, wheel speed sensors, and control module diagnosis.

Passive Safety Coverage:

Body structure integrity, seat belt systems, and crashworthiness considerations relevant to repairs.

💡 Technology Features

Infotainment Systems:

Covers stock BMW radios, cassette players, CD changers (optional), and the On-Board Computer (OBC) system with its diagnostic and trip functions.

Driver Assistance Features:

Focus on ABS, cruise control, and advanced traction control (ASC/ASC+T on some models). The manual provides details on the operation and servicing of these systems.

Connectivity Features:

Covers the integration of optional telephone systems and early remote keyless entry systems.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 - 10,000 miles or annually, depending on driving conditions (refer to manual for specific intervals).

Coolant Change Interval:

Every 2-3 years or as specified in the manual.

Spark Plug Replacement Interval:

Varies by engine: M20/M30 typically 30k miles, M60/M62 (Platinum) up to 100k miles. Check manual.

Engine Oil Spec:

SAE 5W-30, 5W-40, 10W-40, 10W-50 (API SJ/SL/SM or ACEA A2/A3). Consult manual for precise recommendation based on climate.

Coolant Spec:

BMW Blue Coolant (G48 ethylene glycol based) or equivalent. Mix 50/50 with distilled water.

Brake Fluid Spec:

DOT 4.

E34 Common Issues Coverage:

The manual will detail common failure points such as VANOS issues (on later M50/M60 engines), fuel pump failures, cooling system leaks (radiator, water pump, hoses), vacuum leaks, ABS sensor failures, window regulator failures, and suspension component wear.

E34 Wiring Harness Issues:

Potential for brittle insulation on older wiring harnesses, particularly in the engine bay. The manual provides diagrams and diagnostic procedures.

📚 Vehicle History

Bmw Philosophy:

Focus on 'The Ultimate Driving Machine,' emphasizing performance, luxury, and engineering.

E34 Segment:

Executive Sedan/Estate (BMW's representation in the mid-size luxury segment).

E34 Design Era:

Known for its clean, aerodynamic lines and sophisticated styling, a departure from some earlier BMW designs.

E34 Production Start:

1987 (Europe), 1989 (North America)

E34 Production End:

1996 (Europe), 1995 (North America)

🏆 Awards & Recognition

E34 Automotive Press Reviews:

The E34 generation generally received high praise from automotive publications for its driving dynamics, build quality, and refined interior. While specific awards are not listed in the product description, the manual reflects its status as a premium vehicle.