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Yamaha XTZ750 1989-1997 Full Service Repair Manual

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The XTZ750 Super Tenere, produced from 1989 to 1997, is a distinguished dual-sport adventure touring motorcycle engineered for both long-distance travel and capable off-road performance. As the first generation of...
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Tipo: Motorcycle
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SKU: 57679
Yamaha XTZ750 1989-1997 Full Service Repair ManualYamaha XTZ750 1989-1997 Full Service Repair ManualYamaha XTZ750 1989-1997 Full Service Repair ManualYamaha XTZ750 1989-1997 Full Service Repair Manual
The XTZ750 Super Tenere, produced from 1989 to 1997, is a distinguished dual-sport adventure touring motorcycle engineered for both long-distance travel and capable off-road performance. As the first generation of the flagship adventure machine, it features a robust parallel-twin, liquid-cooled engine designed to offer a blend of comfort and reliability. Its design philosophy prioritizes the rider's ability to cover significant distances, whether on paved roads or unpaved trails, making it a versatile choice for riders seeking adventure. This comprehensive English-language service repair manual provides detailed guidance for the maintenance and repair of the XTZ750 Super Tenere models from 1989 through 1997. It covers all essential systems, including the engine, transmission, fuel, electrical, chassis, suspension, brakes, and bodywork. With step-by-step instructions, diagnostic procedures, and technical specifications, this manual is an invaluable resource for professional technicians and experienced DIY mechanics aiming to ensure the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XTZ750 Super Tenere
Model Code:
Often referred to by its engine designation or chassis codes, but commonly known as XTZ750
Generation
Generation Name:
First Generation
Generation Years:
1989-1997
Codes
Chassis Codes:
Likely 3LD (common for European models)
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport/Adventure Touring Motorcycle
Competitive Analysis
Key Competitors:
Honda Africa Twin (XRV750), BMW R80/R100GS, Suzuki DR750/800 Big
Key Features
Engine Configuration:
Parallel-twin, liquid-cooled, DOHC
Design Philosophy:
Designed for long-distance touring with off-road capability, blending road comfort with adventure potential.
Manual Benefit
Target Audience:
Professional technicians and experienced DIY mechanics.
Value Proposition:
Provides comprehensive, detailed information equivalent to factory service manuals, enabling effective repair and maintenance.
📋 Manual Details
Coverage Areas
Covered Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Page Count
Estimated Page Count:
Comprehensive manuals for this era typically range from 400 to 700+ pages, depending on the scope.
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, timing, lubrication, cooling system
Transmission:
Clutch, gearbox internals, shifting mechanisms, maintenance
Fuel System:
Carburetor servicing (likely Mikuni CV), fuel pump, fuel lines, fuel tank
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, wiring diagrams
Chassis And Suspension:
Front forks (dampers, seals, springs), rear shock absorber, swingarm, linkage (if applicable), bearings
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, rotor specifications
Wheel And Tire:
Wheel bearing service, tire pressure recommendations, wheel balancing
Bodywork And Trim:
Fairings, body panels, seat, tank removal and installation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service, valve clearance checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation
Rebuild:
Detailed engine and transmission rebuild procedures
Restoration:
Guidance on refurbishing and restoring various components
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, electrical troubleshooting with wiring diagrams
Repair Complexity:
Suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete overhauls.
Illustrations And Diagrams:
Detailed illustrations, drawings, photos, and specific wiring diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Archival Requirement:
WinRAR (for potential compressed archives)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, parallel-twin
Displacement:
749 cc (approx.)
Bore X Stroke:
Specific dimensions required from manual, typically around 83.0 mm x 70.0 mm
Performance
Horsepower:
Approximately 60-65 HP (varies by market and tuning)
Torque:
Approximately 60-65 Nm (varies by market and tuning)
Fuel System
Carburetors:
Twin Mikuni constant velocity (CV) carburetors, likely 36mm (e.g., BSR36)
Fuel Delivery:
Mechanical fuel pump
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance
Cooling System
Cooling Method:
Liquid-cooled with fan assist
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A
Features
Clutch Type:
Wet, multiple-disc, cable-actuated
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Requires specific data from manual, but typically around 2200-2300 mm
Width:
Requires specific data from manual, but typically around 850-900 mm
Height:
Requires specific data from manual, but typically around 1400-1450 mm
Weights
Dry Weight:
Approximately 195-205 kg
Wet Weight:
Approximately 215-225 kg
Fuel Tank Capacity:
Approximately 20-22 Liters (significant for touring)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings not typically applied in the same way as automobiles)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (Specifications for size and type in manual)
Passive Features
Lighting:
Dual halogen headlights, LED taillight/indicators (depending on market updates)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analogue instrumentation: speedometer, tachometer, fuel gauge, indicator lights).
Driver Assistance
Advanced Features:
N/A (Focus on mechanical reliability and rider control).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually, check manual for specific recommendation.
Valve Clearance Check:
Typically around 10,000 - 15,000 km intervals, crucial for engine longevity.
Spark Plug Replacement:
Varies, but often at 15,000 - 20,000 km intervals. Refer to manual for specific plug type and gap.
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 or 20W-50 API SG or higher motorcycle oil (confirm with manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water). Manual will specify type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific recommendation).
Known Issues
Common Wear Items:
Cam chain tensioner (can become noisy/fail), regulator/rectifier (prone to heat-related failure), front fork seals and bushings (age-related leaks).
Carburetor Issues:
Diaphragm wear, jet clogging, vacuum leaks can affect performance and fuel delivery.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Company is a globally recognized manufacturer with a rich history in racing and innovation since its founding in 1955.
Model Evolution
Xtz Series Development:
The XTZ750 was Yamaha's flagship dual-sport adventure bike of its era, building on experience from the XT series and aiming to compete with established European marques in the adventure touring segment.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period:
1989-1997
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards may not be widely publicized, the XTZ750 was generally well-regarded for its durability and touring capabilities.
Ratings
Owner Satisfaction:
Owners often praise its robust engine and long-distance comfort, though some note its weight compared to lighter dual-sports.
Certifications
Emissions Standards:
Compliant with emissions standards of the respective model year and region of sale.
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