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Mitsubishi Galant 1989 Factory Service Repair Manual

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The Mitsubishi Galant, specifically the 1989 model belonging to the E30 generation, represents a significant entry in the mid-size sedan market. Known for its aerodynamic design and advanced engineering, this...
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Mitsubishi Galant 1989 Factory Service Repair Manual
The Mitsubishi Galant, specifically the 1989 model belonging to the E30 generation, represents a significant entry in the mid-size sedan market. Known for its aerodynamic design and advanced engineering, this vehicle often featured independent suspension and, on select models, innovative electronically controlled four-wheel steering. These attributes contributed to its reputation for solid performance and handling, positioning it as a technologically competitive option against contemporaries like the Honda Accord and Toyota Camry. The Galant's blend of style and engineering made it a notable choice for drivers seeking a reliable and forward-thinking automobile. This comprehensive factory service repair manual provides detailed guidance for the 1989 Mitsubishi Galant, covering all essential aspects of its maintenance and repair. Within its extensive pages, you will find step-by-step instructions for scheduled maintenance, fluid changes, and component inspections, alongside in-depth troubleshooting procedures for diagnosing and resolving common issues. The manual also includes critical technical specifications, such as torque settings and fluid capacities, as well as detailed information on powertrain, chassis, and electrical systems. This resource is designed to empower owners and technicians alike, ensuring the longevity and optimal performance of the vehicle through accurate and thorough technical data.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989
Manual Product Name:
Mitsubishi Galant 1989 Factory Service Repair Manual Pdf Download
Generation
Generation Name:
E30 (8th Generation)
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Model Era Context:
The 1989 Galant, part of the E30 generation, represented Mitsubishi's offering in the competitive mid-size sedan segment, known for its advanced technology and distinctive styling for its time.
Competitive Analysis
Key Competitors:
Competed with vehicles such as the Honda Accord, Toyota Camry, Ford Taurus, and Nissan Maxima.
Key Features
Vehicle Highlight:
Often lauded for its aerodynamic design, independent suspension, and available four-wheel steering (Super-Traction Drive) on select models, showcasing Mitsubishi's engineering prowess.
Manual Value Proposition
Diy Benefit:
Enables owners to perform their own maintenance and repairs, saving significant costs compared to dealership or independent shop labor.
📋 Manual Details
Coverage Areas
Primary Coverage:
1989 Mitsubishi Galant
Secondary Coverage Potential:
May extend to late 1988 and early 1990 models within the E30 generation, subject to minor variations.
Page Count
Estimated Page Count:
Likely between 800-1200 pages, typical for a comprehensive factory service manual.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Power Plant Mount
Chassis:
Wheel and Tire, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering
Body And Electrical:
Body, Exterior, Chassis Electrical
Diagnostic And Schematic:
Component Locations, Configuration Diagrams, Splice Locations, Circuit Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems, including engine overhauls, transmission rebuilds, brake system repairs, suspension component replacement, and electrical system diagnostics.
Troubleshooting:
Diagnostic procedures, symptom analysis, and fault finding for common issues.
Specifications:
Torque specifications, clearances, fluid capacities, and diagnostic data.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and serious DIY enthusiasts. Covers everything from basic adjustments to major component overhauls and electrical system diagnosis.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Printability:
Printable, allowing for hard copy reference.
Graphic Quality:
High-resolution graphics and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
WINDOWS and MAC
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L SOHC/DOHC)
Engine Displacement Common:
1997 cc (2.0 Liters)
Engine Configuration:
Inline 4-Cylinder
Engine Aspirated:
Naturally Aspirated (SOHC) and Turbocharged (DOHC - especially in performance variants like the GSX/GTX, though less common in standard '89 models).
Cylinder Head Design:
DOHC (Double Overhead Camshaft) on performance variants, SOHC (Single Overhead Camshaft) on standard models.
Performance
Horsepower Range:
Approximately 103 hp (SOHC) to 145 hp (DOHC Non-Turbo) and potentially higher for turbocharged variants.
Torque Range:
Varies based on engine variant, typically 120-130 lb-ft for SOHC, higher for DOHC/Turbo.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
4-Speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on select performance models (e.g., GTX/GSX).
Manual Transaxle Code Common:
W5M42 series
Automatic Transaxle Code Common:
F4A51 series
📐 Dimensions
Exterior
Length:
Approx. 177.0 - 178.3 inches
Width:
Approx. 67.5 - 68.1 inches
Height:
Approx. 53.7 - 54.5 inches
Wheelbase:
Approx. 100.4 inches
Weights
Curb Weight:
Approx. 2,800 - 3,100 lbs, depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Rating Context:
NHTSA safety ratings for this era are less standardized than modern vehicles; specific ratings may not be readily available or comparable.
Active Features
Braking System Front:
Ventilated Disc Brakes
Braking System Rear:
Disc Brakes (standard on most trims), Drum Brakes on some base models.
Steering System:
Power-assisted Rack and Pinion. Optional electronically controlled Four-Wheel Steering (4WS).
Passive Features
Seat Belts:
Standard front and rear seat belts. Potential for active seat belt presenters on driver's side.
Airbags:
Driver's side airbag may have been optional or standard on higher trims, but not universally equipped on all models of this year.
💡 Technology Features
Infotainment
Audio System Type:
Factory AM/FM stereo cassette player, often with 4 or 6 speakers depending on trim level.
Driver Assistance
Advanced Features:
Optional electronically controlled Four-Wheel Steering (4WS) significantly enhanced maneuverability and stability.
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Connectivity Features Era:
No modern connectivity features like Bluetooth or USB; relies on analog systems and cassette tapes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions. Consult manual for exact specification.
Engine Coolant Flush:
Recommended every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles. Manual: Check for leakage, fluid change less frequent, typically 60,000-100,000 miles or as needed.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 recommended. Consult manual for specific viscosity based on ambient temperature.
Engine Coolant Type:
Ethylene Glycol-based antifreeze, typically a 50/50 mix with distilled water.
Automatic Transmission Fluid:
Dexron II or equivalent.
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or 80W-90 depending on climate.
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid as per manual.
Known Issues
Engine Common Problems:
Timing belt failure if not replaced at recommended intervals (critical for interference engines like the 4G63), head gasket leaks, oil seals degradation.
Electrical Common Problems:
Corrosion in wiring harnesses, failure of climate control modules, aging of dashboard components and switches.
Suspension Common Problems:
Worn control arm bushings, ball joints, and tie rod ends leading to noise and imprecise steering.
Transmission Common Problems:
Automatic transmission hard shifts or slipping, manual clutch wear.
Filters
Oil Filter Part Number Example:
e.g., Fram PH8A, Purolator L30001, or equivalent OEM part number.
Air Filter Part Number Example:
e.g., Fram CA3040 or equivalent OEM part number.
📚 Vehicle History
Brand Heritage
Mitsubishi History Context:
Mitsubishi Motors has a history of producing durable and technologically advanced vehicles, often leveraging their engineering expertise from other industrial sectors.
Model Evolution
E30 Generation Introduction:
The E30 generation Galant was introduced for the 1988 model year, replacing the third-generation E10 series. It featured a significant styling and engineering update.
Key Technologies Introduced:
Introduction of advanced features like Four-Wheel Drive (4WD/AWD) and Four-Wheel Steering (4WS) in this generation, showcasing innovation.
Production
Production Location:
Primarily produced in Japan.
Production Years E30 Generation:
1988-1993
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 1989 model might be scarce, the E30 Galant was generally well-regarded by automotive press for its design and technology for its time.
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